MHS Boilers ALPHA700 300 Скачать руководство пользователя страница 10

10

ALPHA 700

14.0 minimum

water flow rate

15.0 circulating

water 

The minimum water flow

rate must be provided at all
times either via the main
system pump/s or via shunt
pumps. The boiler and burner
must be interlocked to the
pumps and the burner must be
prevented from firing in the
event of water flow failure.

In the case of multiple

boilers with individual shunt
pumps, it is important to install
non return valves upstream of
the return connection to avoid
parasitic flows between
boilers. See diagram opposite.

Alpha boilers must always be installed on closed systems, whether they are of open vented or sealed

and pressurised type. All systems should be thoroughly cleaned prior to the installation of the boiler and
the system water must be treated to prevent the deposition of scale or sludge in the boiler waterways. The
system water must be of a sufficient quality to maintain the following requirements:

pH between 7.5 and 8.5

maximum hardness between 8 and 12 grammes of calcium carbonate per 100 litres of water.

16.0 flue

systems

The diameter of the flue pipe used must not be less than the diameter of the flue connection on the

boiler. Due consideration must be given to the requirements of the Clean Air Act Memorandum on
Chimney Heights (3rd Edition) when designing flue systems and selecting terminal positions. Detailed
guidance and recommendations for flue design are given in BS6644 and British Gas Publication IM11. Similar
guidance for oil fired appliances may be found in BS5410 Part 3.

Any brick built chimney used must be swept clean, cleared of any obstructions and where not internally

coated with an impervious barrier, must be lined with a suitable liner and insulated as necessary.

The chimney must be designed to provide the negative draught requirement as detailed in the technical

data section of this publication. Where the generated draught exceeds the maximum figure quoted, then
gas fired installations can be fitted with a draught stabiliser.

Exposed, prefabricated flue systems should be adequately insulated to maintain flue gas buoyancy and

reduce condensation.

Flue terminals should have minimum resistance and terminals such as GLC and GC1 types are not

considered suitable.

Flue pipe routes should allow for the shortest possible horizontal run to the main vertical chimney. The

use of tight radius bends and square tees should be avoided.

For detailed guidance, assistance and quotations on flue systems, contact MHS Boilers 

Flue Department.

Non Return Valves

Содержание ALPHA700 300

Страница 1: ...T I O N A L O I L G A S D U A L F U E L B O I L E R S S I N G L E U N I T O U T P U T S 2 9 5 k W 6 4 0 k W I N S T R U C T I O N S F O R A S S E M B LY I N S T A L L A T I O N S E R V I C I N G O P...

Страница 2: ...Schematic Using Diverter Valves 10 14 0 Minimum Water Flow Rate 15 0 Circulating Water 16 0 Flue Systems 11 17 0 Control Panel 12 17 0 Standard Boiler Control Panel Electrical Diagram 13 17 18 0 Boil...

Страница 3: ...of the installation If the Alpha 700 boiler is to be gas fired then the installer must be deemed to be competent in the relevant areas of gas work involved and be Corgi Registered for those areas 2 0...

Страница 4: ...volume and this coupled with the principle of flue gas flow employed and power flame combustion significantly reduces un burnt particles and harmful oxides protecting the environment from higher leve...

Страница 5: ...he door is hinged on both left and right hand sides giving freedom of choice for handed opening without the need to move hinge positions The door is heavily insulated with dense ceramic fibre panels w...

Страница 6: ...team supply purposes BS 6644 1991 Specification for installation of gas fired hot water boilers of rated inputs between 60kW and 2MW IGE UP 2 Gas Installation pipework boosters and compressors on indu...

Страница 7: ...m2 per kW in excess of 60kW of total rated input 10 0 clearances The dimensions shown below are required for proper access for assembly and maintenance There is no requirement for clearance above the...

Страница 8: ...5 614 3 2095 9 452 99 4 13 1 8 78 6 58 420 210 105 6 58 95 5 5 79 75 63 73 14 01 868 1 30 658 225 62 91 2221 7 811 3 28 651 210 20 0 8 0 0 3 0 0 0 12 DN100 300 11 81 2405 2857 15 14 600 596 5 2035 2 6...

Страница 9: ...stant Temp Circuit Primary Circulating Pump 3 Way Vent Valve Gate Valve Boiler No 1 No 2 No 3 Water Sensor Zone Controls Thermometer Open Vent Safety Valve Boiler Sequence Controller Zone 2 Zone 1 Mix...

Страница 10: ...er Due consideration must be given to the requirements of the Clean Air Act Memorandum on Chimney Heights 3rd Edition when designing flue systems and selecting terminal positions Detailed guidance and...

Страница 11: ...nd stage control thermostat H Water temperature thermometer B 1st stage control thermostat I Overheat trip lamp C High limit thermostat reset button J 1st stage hours run counter D Pump control switch...

Страница 12: ...w BK Black V Violet G Green B Blue W White BW Brown Y G Y ellow Green Blue wire N Neutral Y ellow Green Earth RemovelinkD Gandinstallvoltfreecontacttoachieve remoteexternalon offcontrol Removelinkx ya...

Страница 13: ...iler on 2Nr flat strips of steel min 100mm wide this will allow the section to move more easily into the final mounted position see fig 1 18 2 2 Insert woven glass fibre sealing rope into deep groove...

Страница 14: ...e sections one to another but do not over tighten The purpose of the tie rods is to hold the boiler body in an assembled manner and not to add compression 18 2 8 Check position of boiler body and if n...

Страница 15: ...and retain the vertical beams d Fit and tighten firmly but do not over tighten securing nuts onto target wall fixing studs e Carefully place into position the secondary mill board panel not shown f E...

Страница 16: ...te Only fitted to boilers 425 640 See fig 10 7 Fit casing rear side panels onto horizontal profiles and fasten onto rear section by using M10 x 12 17 Fasten bottom of casing to bottom profile using se...

Страница 17: ...17 ALPHA700 fig 7 fig 9 fig 8 3 1 3 6 7 7 257mm 224mm 6 9 3 1 2 1 6 3 8 4 4 6 5 5 Top Bottom Casing support strut vertical fig 10 21 20 22 11 15 16 17 17 16 15 10 14 19 18 12 13 23...

Страница 18: ...mplete with bolts and gaskets When making the flow connection ensure flow connection spool piece complete with thermostat pockets is attached directly to the boiler using gasket and fixings provided a...

Страница 19: ...tible for use with the following ancillary controls 1 Time Clock Programmer 4 Sequence Control Panel 2 Room Thermostat 5 Compensating Equipment 3 Frost Protection Thermostat 6 Optimum Start Stop Equip...

Страница 20: ...iciency checks and make any trimming adjustments of the burner manufacturers instructions Ensure that all checks and adjustments are made after burner has been operating for at least 5 minutes d When...

Страница 21: ...ceramic back protection target wall and replace if deteriorated e Thoroughly brush through all flueways and combustion chamber Use a vacuum cleaner to assist Take care not to damage ceramic back prote...

Страница 22: ...0 0 0 0 h l O l O C 20 40 60 A 2nd stage control thermostat H Water temperature thermometer B 1st stage control thermostat I Overheat trip lamp C High limit thermostat reset button J 1st stage hours...

Страница 23: ...d and circulating pumps and reset boiler non operational limit thermostat Control thermostats Replace thermostats defective out of and reset limit calibration thermostat Limit thermostat Replace limit...

Страница 24: ...em fuel service cock installed System fuel service cock accessible Fuel pipework clean sound purged Fuel available at boiler Electrical supply fused isolated earthed Local isolation available External...

Страница 25: ...ture Water return temperature Head setting Damper setting Nozzle make Nozzle angle Nozzle capacity Gas inlet pressure switch setting Control stat operation checked set to Hi Low stat operation checked...

Страница 26: ...o Boiler Serial No Burner Serial No 30 0 service repair record sheet C0 Flue draught Gas Inlet Pressure all boilers firing Date work carried out Order No Hours run on meter reading Work carried out Re...

Страница 27: ...080 7 Burner Plate 213082 8 Smoke Hood 214316 9 Bracket Back Refractory Brick 236313 10 Back Plate Insulation 250495 11 Back Refactory Brick 251765 12 Boiler Brush Alpha 700 300 640 470309 13 Sight Gl...

Страница 28: ...nd specifications are not binding in detail All offers and sales are subject to the Company s current terms and conditions of sale 35 Nobel Square Burnt Mills Industrial Estate Basildon Essex SS13 1LT...

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