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1 RG 70 en

3

1

GENERAL

1.1

Scope of the manual

This manual provides essential information on series ZX
rotary globe valves. Actuators and positioners are only dis-
cussed briefly. Refer to the individual manuals for further
information on their installation, operation and mainte-
nance. 

1.2

Valve construction

Series ZX valves are flanged rotary control valves. The valve
cage  and  plug  with  stem  is  a  module  accessible  through
the bonnet opening of the body. Fluid flows up into the
cage sealed between the body and the bonnet. The plug
rotates inside the cage and seals against the cage when
closed, without any additional parts. The flow opening of
the cage and the V-shaped plug form the desired character-
istic curve of the valve when operated at 0 to 100 %. Valve
closes clockwise.

The axial bearing of the stem is located outside the valve
body in the yoke of the bonnet. The bearing support pre-
vents the stem from ejecting through the pressure bound-
ary of the valve under pressure in the event of a structural
failure of the stem-to-closure member.

The detailed structure is revealed by the type code shown
on the valve identification plate. The type code is explained
in Section 11. 

1.3

Valve markings

The body markings are: manufacturer's trademark, nominal
size, pressure rating and material of the body. The valve has
an identification plate attached to it, see Fig. 2.

Markings on the identification plate:

1.

Body and bonnet material

2.

Trim material (plug)

3.

Seat material (cage)

4.

Maximum operating temperature

5.

Minimum operating temperature

6.

Maximum shut-off pressure differential

7.

Type designation

8.

Valve manufacturing parts list number

1.4

Technical specifications

Face-to-face length: ANSI/ISA-75.08.01,

ANSI/ISA-75.08.06 (Long)

Body rating:

Class 150 to Class 1500
PN 10 to PN 100

Max. pressure differential:

acc. to pressure class

Temperature range: -80° to +425 °C

Flow direction:

indicated by an arrow on the body

Actuator mounting: ISO 5211 mounting interface

Shaft connection:

drive by key

Dimensions: 

see Section 10

Weights:

see Section 10

Note that the max. shut-off pressure is based on the
mechanical maximum differential pressure at ambient tem-
perature. You must always observe the fluid temperature
when deciding on applicable pressure values. When select-
ing a valve you must also check the noise level, cavitation
intensity, flow velocity, actuator load factor, etc. using Nel-
prof.

NOTE:

Selection and use of the valve in a specific application
requires close consideration of detailed aspects. Due to
the nature of the product, this manual cannot cover all the
individual situations that may occur when the valve is
used.
If you are uncertain about use of the valve or its suitability
for your intended purpose, please contact Metso for more
information.
For valves in oxygen service, please see also the separate 
installation, maintenance and operating instructions for 
oxygen service (see Metso document id:10O270EN.pdf )

Fig. 1

Construction of a Neles RotaryGlobe

Fig. 2

 Identification plate example

ATTENTION:

TYPE

BODY

No.

SEAT

TRIM

max

ps

min

INSTALLATION  OR  SERVICING.

t

t

READ  INSTRUCTIONS  BEFORE 

MADE BY

METSO AUTOMATION

XXXX

(1) (2)

(4) (5) (6)

(3) (8)

(7)

Содержание Neles RotaryGlobe ZX Series

Страница 1: ...Neles RotaryGlobe Rotary Control Valve Series ZX Installation Maintenance and Operating Instructions 1 RG 70 en 10 2015 ...

Страница 2: ...f the manual 3 1 2 Valve construction 3 1 3 Valve markings 3 1 4 Technical specifications 3 1 5 Valve approvals 4 1 6 CE marking 4 1 7 Recycling and disposal 4 1 8 Safety precautions 4 2 TRANSPORTATION RECEPTION AND STORAGE 4 3 VALVE INSTALLATION 4 3 1 General 4 3 2 Installation into the pipeline 4 3 3 Control valve assembly 5 3 4 Valve insulation 5 4 MAINTENANCE 5 4 1 Maintenance general 5 4 2 Gl...

Страница 3: ... cage 4 Maximum operating temperature 5 Minimum operating temperature 6 Maximum shut off pressure differential 7 Type designation 8 Valve manufacturing parts list number 1 4 Technical specifications Face to face length ANSI ISA 75 08 01 ANSI ISA 75 08 06 Long Body rating Class 150 to Class 1500 PN 10 to PN 100 Max pressure differential acc to pressure class Temperature range 80 to 425 C Flow direc...

Страница 4: ...lve performance limitations Exceeding the limitations marked on the valve may cause damage and lead to uncontrolled pressure release Dam age or personal injury may result CAUTION Do not dismantle the valve or remove it from the pipe line while the valve is pressurised Dismantling or removing a pressurised valve will result in uncontrolled pressure release Always isolate the relevant part of the pi...

Страница 5: ...epends on the actual application and process condition The inspection and maintenance intervals can be specified together with your local Metso experts During this peri odic inspection the parts detailed in the Spare Part Set should be replaced Time in storage should be included in the inspection interval Maintenance can be performed as presented below For maintenance assistance please contact you...

Страница 6: ...fore mounting the bon net seal Mount the bonnet with the shaft and plug onto the body with the plug in the closed position so that the arrows on the body and on the bonnet point in the same direction Tighten the nuts 17 in a crosswise pattern according to Table 1 Tap the key 10 to the keyway Check leakage when the valve is pressurised 4 4 Replacing the trim Make sure the valve is not pressurised R...

Страница 7: ...s of the actuator stop screw see actuator instructions The valve has an internal limit stop to find the closed position of the valve Unscrew the closed position stop screw of the actuator until the rotation of the valve shaft stops or if the valve shaft does not rotate turn in the opposite direction until the shaft starts to rotate Then adjust the stop screw by one half turn so the valve rotates i...

Страница 8: ...mpression sleeve 10 1 Key 13 4 Stud 14 2 Stud 15 2 Disc spring set 17 4 Hexagon nut 18 2 Hexagon nut 19 1 Identification plate 21 1 Pin X 22 2 Thrust bearing 23 1 Support ring 66 1 Sheet ring X 67 1 Sheet ring X 69 1 V ring set X 70 1 Sheet ring X 71 1 Bearing strip X delivered as a set sizes 3 and 4 only 5 67 1 3 7 21 66 6 9A 9B 69 10 14 15 18 19 13 22 70 71 23 17 8 ...

Страница 9: ...2 14 49 255 10 03 436 17 16 368 14 48 9 53 0 37 40 1 57 44 2 1 74 68 2 68 68 7 150 8 TYPE SIZE ISO FLANGE DIMENSIONS mm inch kg lbs A ØB E K M ØO P R ZXD ZXM ZXP 1 2 F05 F07 203 7 99 95 3 74 199 7 83 174 6 85 4 76 0 19 15 0 59 17 0 67 25 0 98 5 7 12 6 3 4 F05 F07 206 8 11 115 4 53 199 7 83 174 6 85 4 76 0 19 15 0 59 17 0 67 25 0 98 6 7 14 8 1 F05 F07 210 8 27 125 4 92 199 7 83 174 6 85 4 76 0 19 1...

Страница 10: ...sure bar Supply pressure 3 5 barG min Spring to close Actuator Class Size mm inch QPX1C QPX2C QPX3C QPX4C QPX5C 150 600 900 1500 150 600 900 1500 150 600 900 1500 150 600 900 1500 150 600 900 1500 015 1 2 100 N A N A N A N A N A 020 3 4 100 N A N A N A N A N A 025 1 100 N A N A 250 N A N A N A 040 1 1 2 N A 80 N A 100 N A N A 250 N A 050 2 N A 80 N A 100 N A N A 250 N A 080 3 100 150 145 100 4 85 ...

Страница 11: ... 22 3 49 1 B1C9 F07 251 9 88 155 6 10 102 4 02 450 17 72 135 5 31 480 18 90 321 12 64 43 1 69 27 7 61 1 2 B1C6 F07 286 11 26 165 6 50 83 3 27 395 15 55 125 4 92 478 18 82 319 12 56 36 1 42 24 5 54 0 B1C9 F07 286 11 26 165 6 50 102 4 02 450 17 72 135 5 31 480 18 90 321 12 64 43 1 69 29 9 65 9 3 B1C11 F10 337 13 26 210 8 26 124 4 88 535 21 06 160 6 30 644 25 35 485 19 10 51 2 01 59 9 131 8 B1C13 F12...

Страница 12: ... 5 1 B1J_8 F07 197 7 76 125 4 92 117 4 61 555 21 85 135 5 31 453 17 83 294 11 57 43 1 69 26 8 59 1 1 1 2 B1J_8 F07 235 9 25 155 6 10 117 4 61 555 21 85 135 5 31 480 18 90 321 12 64 43 1 69 34 3 75 6 2 B1J_8 F07 267 10 51 165 6 50 117 4 61 555 21 85 135 5 31 480 18 90 321 12 64 43 1 69 36 2 79 8 3 B1J_10 F10 316 12 43 210 8 26 137 5 39 640 25 20 160 6 30 617 24 29 458 18 03 51 2 01 64 9 142 8 B1J_1...

Страница 13: ...31 453 17 83 294 11 57 43 1 69 42 8 94 3 B1J_10 F10 333 13 11 180 7 09 137 5 39 640 25 20 160 6 30 522 20 55 363 14 29 51 2 01 55 8 123 0 1 1 2 B1J_10 F10 333 13 11 180 7 09 137 5 39 640 25 20 160 6 30 620 24 41 461 18 15 51 2 01 70 3 155 0 B1J_12 F12 333 13 11 180 7 09 172 6 77 815 32 09 195 7 68 656 25 83 487 19 17 65 2 56 97 5 214 9 2 B1J_10 F10 375 14 76 215 8 46 137 5 39 640 25 20 160 6 30 62...

Страница 14: ...4 QPX5C F12 368 2 14 49 255 10 03 276 10 87 721 28 39 561 22 09 681 26 81 522 20 55 85 3 35 382 15 04 178 391 6 TYPE SIZE ACTUATOR ISO FLANGE DIMENSIONS mm inch kg lbs A ØB E F G H K V X ZXF ZXN ZXP 1 2 QPX1C F05 203 7 99 95 3 74 142 5 59 338 13 31 330 12 99 430 16 93 271 10 67 36 1 42 197 7 76 18 7 41 0 3 4 QPX1C F05 206 8 11 115 4 53 142 5 59 338 13 31 330 12 99 430 16 93 271 10 67 36 1 42 197 7...

Страница 15: ... Linear DN15 DN25 1 2 1 0 1 16 7 L003 Linear DN15 DN25 1 2 1 0 3 16 7 L011 Linear DN15 DN25 1 2 1 1 1 16 7 L025 Linear DN15 DN25 1 2 1 2 5 16 7 L060 Linear DN20 DN25 3 4 1 6 0 15 0 L120 Linear DN25 1 12 0 12 8 E011 Equal DN15 DN25 1 2 1 1 1 8 9 E022 Equal DN15 DN25 1 2 1 2 2 15 6 E043 Equal DN15 DN25 1 2 1 4 3 15 0 E090 Equal DN 25 1 9 0 12 8 B020 Balanced trim for high Δp and noise reduction Line...

Страница 16: ...01 Sorocaba São Paulo Brazil Tel 55 15 2102 9700 Fax 55 15 2102 9748 Asia Pacific Haw Par Centre 06 01 180 Clemenceau Avenue Singapore 239922 Tel 65 6511 1011 Fax 65 6250 0830 China 11 F China Youth Plaza No 19 North Rd of East 3rd Ring Rd Chaoyang District Beijing 100020 China Tel 86 10 6566 6600 Fax 86 10 6566 2583 Middle East Roundabout 8 Unit AB 07 P O Box 17175 Jebel Ali Freezone Dubai United...

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