Metso JAMESBURY EASYFLOW SC Series Скачать руководство пользователя страница 5

  

  IMO 3/20

IMO-503 EN 

5

10.  For perfect cushioning rotate the screw as shown in 

following table.

Bore Ø (mm)

No. of allowable rotation

32, 40

2

50, 63

2.5

80, 100

3

Perfect cushioning shows graph as follow.

11.  Select the seal material as per working temperature 

using following table.

Seal material

Min. Temp.

Max Temp

NBR  

-20°C

+70°C

Viton

-20°C

+120°C 

5. 

MAINTENANCE

NOTE: The cylinder must be removed from installation 

prior to maintenance. All the connections/ports have to 

be disconnected prior to disassembly. All the mountings, 

accessories and spare parts used or replaced must be 

original from RMEBS.

RMEBS recommends “RMEBS V09” grease for greasing. 

Wherever asked, use 7649 primer (dryer) for drying and 242 

loctite for tightening effect. Apply the grease with soft brush 

or similar. In case of any difficulty consult RMEBS distributor.

1.  The RMEBS pneumatic cylinder SPC series (Ø32-Ø100) 

is designed to operate for piston travel of 20,000 km 

without servicing. 

2.  Install, operate and maintain as per the instructions and 

recommendations of this manual.

3.  Any deviation from the above will cease the 

responsibilities of RMEBS.

4.  Verify the following things for that particular operation.

Failure

Verify

Remedy

a.  Cylinder is 

not operating

1.  Compressed air is not 

available

Make it available

2.  Side thrust is too high

Align the component 

properly

3.  Operating below the 

lower speed limit

Eliminate cause of lower 

load fluctuation

4.  Direction control valve 

is not operating

Make sure that the pressure 

and supplied voltage for 

direction control valve are 

as per rating

5.   Connected  device 

(Gate valve, globe valve, 

damper, etc.) get stucked

Do maintenance of 

connected device

6. Load factor is too high

Raise pressure or use 

larger cylinder

7.  Speed controller is 

meter-in control

Change to meter-out 

control

b.   Cylinder 

opeartes too 

slow

1.  Air pressure is 

insufficient

Check for the leakge and 

make it leak proof

2. Air flow is insufficient

Check pressure drop on 

AFR gauge and make sure 

that tube sizes are proper

6. 

TOOL KIT

Tool Ø Bore 32 Ø

40 Ø

50 Ø

63 Ø

80 Ø 100 Ø

1.  Allen key for 

cover bolt

6 mm

6 mm

8 mm

8 mm

10 mm 10 mm

2.  Allen key for 

SHC screw

5 mm

6 mm

8 mm

8 mm

10 mm 10 mm

3.  Spanner for 

piston rod

10 mm 14 mm 17 mm 17 mm 22 mm 22 mm

4.  Spanner for 

lock nut

17 mm 19 mm 24 mm 24 mm 30 mm 30 mm

5. Screw driver

8 -10

8 -10

8 -10

8 -10

8 -10

8 -10

6. Blunt needle

14g x 1” 14g x 1” 14g x 1” 14g x 1” 14g x 1” 14g x 1”

7. 

DISASSEMBLY

WARNING:

ALL ELECTRIC AND PNEUMATIC CONNECTIONS SHOULD BE 

REMOVED BEFORE STARTING DISASSEMBLY.

CAUTION: DO NOT PLACE DISMANTLED PART ON ANY 

DIARY/WORK BENCH BUT KEEP IT ON CLEAN PAPER/

CLOTH IN SAME SEQUENCE AS YOU HAVE DISMANTLED IT.

NOTE: It is advisable to replace all the rubber parts using 

genuine RMEBS spare kit. Numbers in parentheses, ( ) 

indicate the bubble number (reference number) used on 

the RMEBS Assembly details and Part List.

Speed

Displacement

C. screw loose

Perfect cushioning

C. screw too

much tight

Содержание JAMESBURY EASYFLOW SC Series

Страница 1: ...IMO 503 EN 3 2020 JAMESBURY EASYFLOW PNEUMATIC CYLINDER SC SERIES Ø32 Ø100 Installation Maintenance and Operating Instructions ...

Страница 2: ...r See also www metso com valves for the latest documentation SAVE THESE INSTRUCTIONS TABLE OF CONTENTS 1 INTRODUCTION 3 1 1 Definitions 3 2 OPERATION PRINCIPAL 3 3 LABEL DESCRIPTION 3 4 INSTALLATION PROCEDURE 4 5 MAINTENANCE 5 6 TOOL KIT 5 7 DISASSEMBLY 5 7 1 Front cover disassembly 6 7 2 Piston disassembly 6 7 3 Rear cover disassembly 7 7 4 Tube 7 8 ASSEMBLY 7 8 1 Rear cover assembly 7 8 2 Piston...

Страница 3: ...n tampering negligence misuse faulty installation lack of reasonable care repair or service in any way that is not contemplated in the documentation for the product or if the model or serial number has been altered tampered with defaced or removed damages that occurs in shipment failure due to power surge and cosmetic damage Improper or incorrectly performed maintenance or report voids this Limite...

Страница 4: ...uled out 3 The mounting holes size and bolt size circle are confirming to ISO 6431 ISO 15552 norms The threaded holes are ISO metric coarse and as ISO 6431 ISO 15552 Refer catalogue 4 Clean all pipes and tube fittings thoroughly with suitable means Asevenwhenbrandnewpipesarefitted unclean interior are quite covered with dirt and dust 5 Avoid impact on the cylinder These may happen during transport...

Страница 5: ... speed limit Eliminate cause of lower load fluctuation 4 Direction control valve is not operating Make sure that the pressure and supplied voltage for direction control valve are as per rating 5 Connected device Gate valve globe valve damper etc get stucked Do maintenance of connected device 6 Load factor is too high Raise pressure or use larger cylinder 7 Speed controller is meter in control Chan...

Страница 6: ...grease on rubber parts Replace these rubber parts 7 2 Piston disassembly 1 Pullthepistonrod 4 withpiston 3 outsidethetube 15 2 Take out SHC screw 7 and spring washer 9 to disassemble rod from piston 3 Since SHC screw has been removed the piston rod 4 with o ring 18 can be removed from piston 3 3 Use blunt needle to remove lip seal 14 from piston 3 4 Observe damage of teflon strip 16 if necessary r...

Страница 7: ...layer of grease inside the tube 15 to make it ready for assembly 8 ASSEMBLY NOTE Follow the sequence as given below to ensure proper assembly 8 1 Rear cover assembly 1 Clean it with liquid soap solution After drying apply RMEBS grease on rubber parts 2 Place Cushioning seal 11 and o ring 12 on its groove Place o ring 20 on cushioning screw 8 assemble the cushioning screw on rear cover 3 Place the ...

Страница 8: ...her 9 4 Insert this piston rod assembly carefully into the tube 8 3 Front cover assembly 1 Clean it with liquid soap solution After drying apply RMEBS grease rubber parts 2 Place rod seal 10 on its groove 3 Place cushioning seal 11 and o ring 13 on its groove Place o ring 20 on cushioning screw 8 assemble the cushioning screw on front cover 4 Place the front cover on the tube just push while rotat...

Страница 9: ...COVER 1 3 PISTON 1 4 PISTON ROD 1 5 PISTON ROD GUIDE 1 6 COVER BOLT 8 7 SHC SCREW 1 8 CUSHIONING SCREW 2 9 WASHER 1 10 ROD SEAL 1 11 CUSHIONING SEAL 2 12 REAR O RING 1 13 FRONT O RING 1 14 LIP SEAL 2 15 CYLINDER TUBE 1 16 PISTON GUIDE 1 17 PERMANENT MAGNET 2 18 O RING 1 19 LOCK NUT 1 20 O RING 2 ...

Страница 10: ... prevent moisture or dust from contacting product 2 CYLINDER ASSEMBLY should be stored in a dry place free from water and dust 3 Store at temperature between 40 F and 120 F 4 C and 49 C 4 Locate in an area to avoid damage by impact 11 ASSISTANCE Fortechnicalquestionsorassistance contactanyauthorized distributor of RMEBS Private limited or ...

Страница 11: ...IMO 3 20 IMO 503 EN 11 ...

Страница 12: ...oration Töölönlahdenkatu 2 PO Box 1220 00100 Helsinki Finland Tel 358 20 484 100 http contact metso com Neles Finland Inc Vanha Porvoontie 229 P O Box 304 FI 01301 Vantaa Finland Tel 358 20 483 150 Fax 358 20 483 151 www metso com valves 12 IMO 503 EN ...

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