Meritor T-2111 Series, Руководство по обслуживанию, Страница: 6 / 46

Table of Contents
Page 1
SUBJECT PAGE
Asbestos and Non-Asbestos Fiber Warnings ....................................................................................2
1. Introduction
Description..........................................................................................................................................................3
Operation ............................................................................................................................................................5
Identification........................................................................................................................................................6
2. Removal and Installation
Remove Transfer Case from Vehicle .................................................................................................................7
Install Transfer Case in Vehicle .........................................................................................................................8
Drain and Replace Oil.........................................................................................................................................8
Check and Adjust Oil Level ................................................................................................................................8
3. Disassembly
Disassemble Parking Brake................................................................................................................................9
Disassemble Proportional Differential...............................................................................................................10
Disassemble Planetary Spider Assembly .........................................................................................................10
Disassemble Yokes from Input and Output Shafts ...........................................................................................11
Disassemble Bearing Cages from Front Half Side ...........................................................................................11
Disassemble Declutch Assembly......................................................................................................................12
Disassemble Proportional Differential Lockout and
Front Output Shaft Assembly .......................................................................................................................13
Disassemble Housing Valves ...........................................................................................................................13
Disassemble Bearing Cages and Differential Cover from Housing .................................................................14
Disassemble Idler Gear, Input and Output Shaft Assemblies ..........................................................................14
Disassemble Input and Idler Shaft Bearing Cages ..........................................................................................14
4. Cleaning and Inspection
Clean Ground and Polished Parts ....................................................................................................................15
Clean Rough Parts ...........................................................................................................................................15
Clean Transfer Case Assemblies .....................................................................................................................15
Dry Cleaned Parts ............................................................................................................................................15
Prevent Corrosion and Rust on Cleaned Parts.................................................................................................15
Inspect Parts.....................................................................................................................................................16
5. Assembly
Assemble Input Shaft, Idler Gear and Output Shaft Assemblies ......................................................................18
Assemble Bearing Cages and Differential Cover in Rear Case Half ................................................................19
Install Input Shaft, Idler Gear and Output Shaft Assemblies ............................................................................19
Assemble Transfer Case Housing ....................................................................................................................20
Install Remaining Bearing Cages .....................................................................................................................20
Check Bearing Endplay ....................................................................................................................................22
Assemble Front Output Shaft Differential Lockout Assembly ...........................................................................23
Install Yokes .....................................................................................................................................................24
Assemble Planetary Spider Assembly..............................................................................................................24
Assemble Proportional Differential ...................................................................................................................25
Check Bearing Endplay ....................................................................................................................................25
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