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Removal and Installation

3

Meritor WABCO

 Maintenance Manual MM-1012 (Issued 02-10)

2 Removal and Installation

Hazard Alert Messages

Read and observe all Warning and Caution hazard alert messages in 
this publication. They provide information that can help prevent 
serious personal injury, damage to components, or both.

WARNING

To prevent serious eye injury, always wear safe eye protection 
when you perform vehicle maintenance or service.

Park the vehicle on a level surface. Block the wheels to 
prevent the vehicle from moving. Support the vehicle with 
safety stands. Do not work under a vehicle supported only by 
jacks. Jacks can slip and fall over. Serious personal injury can 
result.

Remove all pressure from the air system before you 
disconnect any component. Pressurized air can cause serious 
personal injury.

Replacement Requirements

Any time a new ACU is installed, replace the oil desiccant cartridge 
to ensure a clean air supply to the new part. When you drain the air 
tanks before servicing the ACU, check for water or oil that may have 
accumulated in the tanks. Water or oil in the air tanks could indicate 
a problem with the air dryer or compressor contributing to the ACU 
problem.

The air control unit can be found in the following locations 
depending on the vehicle. Figure 2.1, Figure 2.2, Figure 2.3 and 
Figure 2.4.

Figure 2.1

Figure 2.2

Figure 2.3

Figure 2.4

Figure 2.1

4007

996a

WESTERN STAR, ALL MODELS

The ACU is
located under 
the lower flange 
of the left side
frame rail
behind the cab.

Figure 2.2

Figure 2.3

Figure 2.4

4007

99

7

a

24U MODELS, DUAL EXHAUST

The ACU is
located between 
the flanges of the
left side frame
rail behind the
cab.

4007

99

8

a

The ACU is
located at the
top of the 
frame
crossmember
to the right
of the cab
rear air
suspension.

3-PC. DAY CAB, 5-PC. SLEEPER CAB

4007

999a

The ACU is located

near the right side frame

rail between the vertical

muffler and muffler

support.

3-PC. 2V2 UPRIGHT EXHAUST

Содержание MM-1012

Страница 1: ...Maintenance Manual MM 1012 Selective Catalytic Reduction Air Control Unit Issued 02 10 NOT RELEASED 01 04 10 PROPRIETARY...

Страница 2: ...ools when required to help avoid serious personal injury and damage to components Hazard Alert Messages and Torque Symbols WARNING A Warning alerts you to an instruction or procedure that you must fol...

Страница 3: ...ematics 3 Section 2 Removal and Installation Replacement Requirements 4 General Requirements Replacement Procedures ACU Replacement ACU Removal ACU Installation 5 Section 3 Troubleshooting Oil and Oth...

Страница 4: ...lets and one outlet Figure 1 1 Figure 1 1 How the ACU Works The ACU is controlled by an ECU activated when the ECU sees an ignition controlled power supply With the ignition key in the on or run posit...

Страница 5: ...Figure 1 2 4007994a UREA AIR MIXTURE SENTTO EXHAUST PRIMARY UREA TANK UREA PUMP UREA DOSER NORMALLY CLOSED CONFIGURATION SECONDARY WET AIR CONTROL UNIT Figure 1 3 4007995a UREA AIR MIXTURE SENTTO EXH...

Страница 6: ...stalled replace the oil desiccant cartridge to ensure a clean air supply to the new part When you drain the air tanks before servicing the ACU check for water or oil that may have accumulated in the t...

Страница 7: ...ement If there is a problem with the ACU functioning correctly replace the entire valve Do not attempt to service or repair the valve Refer to Limited Warranty Document TP 1011 for warranty informatio...

Страница 8: ...integrated coalescing desiccant cartridge or a standalone oil coalescing device is required Follow correct maintenance procedures and intervals for the oil coalescing device used If you do not use an...

Страница 9: ...xhaust manifolds or pipes transmissions etc Line sizing from and to the air control unit should be at least 1 4 inch 6 35 mm Make sure there are no valves or other devices in the air supply line to th...

Страница 10: ...itor WABCO Vehicle Control Systems 2135 West Maple Road Printed in USA Troy MI 48084 7121 800 535 5560 Copyright 2010 Issued 02 10 meritorwabco com ArvinMeritor Inc Maintenance Manual MM 1012 16579 22...

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