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Removal and Installation 

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Meritor WABCO

 Maintenance Manual MM-1012 (Issued 02-10)

General Requirements

Mount the air control unit so that there is no direct splash or 
spray from a wheel.

Keep the air control unit at least 12 inches (305 mm) from any 
heat producing sources like exhaust manifolds or pipes, 
transmissions, etc.

Line sizing from and to the air control unit should be at least 
1/4 inch (6.35 mm).

Make sure there are no valves or other devices in the air supply 
line to the air control unit.

Replacement Procedures

ACU Replacement

If there is a problem with the ACU functioning correctly, replace the 
entire valve. Do not attempt to service or repair the valve. Refer to 
Limited Warranty Document TP-1011 for warranty information.

ACU Removal

1.

Remove the air lines to and from the ACU.

2.

Remove the electrical harness from the ACU.

3.

Remove the two fasteners and remove the ACU.

4.

Remove the threaded hose fittings from the removed ACU.

ACU Installation

1.

Install the threaded hose fittings removed from the old ACU 
onto the new ACU.

2.

Using two new fasteners, bolt the ACU to the bracket and 
tighten the fasteners to 11 ft-lb (15 N

m). 

@

3.

Verify the removed air lines are clean and then connect them to 
the new ACU.

4.

Connect the vehicle electrical harness to the ACU.

Содержание MM-1012

Страница 1: ...Maintenance Manual MM 1012 Selective Catalytic Reduction Air Control Unit Issued 02 10 NOT RELEASED 01 04 10 PROPRIETARY...

Страница 2: ...ools when required to help avoid serious personal injury and damage to components Hazard Alert Messages and Torque Symbols WARNING A Warning alerts you to an instruction or procedure that you must fol...

Страница 3: ...ematics 3 Section 2 Removal and Installation Replacement Requirements 4 General Requirements Replacement Procedures ACU Replacement ACU Removal ACU Installation 5 Section 3 Troubleshooting Oil and Oth...

Страница 4: ...lets and one outlet Figure 1 1 Figure 1 1 How the ACU Works The ACU is controlled by an ECU activated when the ECU sees an ignition controlled power supply With the ignition key in the on or run posit...

Страница 5: ...Figure 1 2 4007994a UREA AIR MIXTURE SENTTO EXHAUST PRIMARY UREA TANK UREA PUMP UREA DOSER NORMALLY CLOSED CONFIGURATION SECONDARY WET AIR CONTROL UNIT Figure 1 3 4007995a UREA AIR MIXTURE SENTTO EXH...

Страница 6: ...stalled replace the oil desiccant cartridge to ensure a clean air supply to the new part When you drain the air tanks before servicing the ACU check for water or oil that may have accumulated in the t...

Страница 7: ...ement If there is a problem with the ACU functioning correctly replace the entire valve Do not attempt to service or repair the valve Refer to Limited Warranty Document TP 1011 for warranty informatio...

Страница 8: ...integrated coalescing desiccant cartridge or a standalone oil coalescing device is required Follow correct maintenance procedures and intervals for the oil coalescing device used If you do not use an...

Страница 9: ...xhaust manifolds or pipes transmissions etc Line sizing from and to the air control unit should be at least 1 4 inch 6 35 mm Make sure there are no valves or other devices in the air supply line to th...

Страница 10: ...itor WABCO Vehicle Control Systems 2135 West Maple Road Printed in USA Troy MI 48084 7121 800 535 5560 Copyright 2010 Issued 02 10 meritorwabco com ArvinMeritor Inc Maintenance Manual MM 1012 16579 22...

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