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Part #85-03-00855

 

 

36 

Use an Alan Wrench

To loosen and remove

NG Pilot Orifice. Install

LP Pilot Orifice, Tighten

Down.

Pull Pilot Hood UP

and lift UP off the base.

WASHERS (2)

3/8" COMP X 1/8NPT
BRASS FITTING

ORIFICE

PILOT LIGHT HOOD

MOTORIZED PRESSURE
REGULATOR

REAR ORIFICE
INSIDE HERE.

FRONT ORIFICE
INSIDE HERE.

LP Pilot Orifice

urner Orifices

[#55 X2]

 

55

55

WARNING:  It is of the utmost importance that the correct burner orifices be installed for both the rear and front 
burners. 

It is highly recommended that you remove the left side exterior controls box before attempting to replace the 
pressure regulator. 

1.  Turn off gas supply at the appliance service valve.  
2.  See diagrams on this page and identify the Pressure Regulator on the 

Valve Body.

 

 

3.  Using a Torx T20 or a slotted screwdriver, remove 2 screws that secure 

the NG Pressure Regulator to the gas valve body and remove NG Pres-
sure Regulator, see following page.   

4.  Install the new LP Pressure Regular onto the gas valve body in the same 

position and orientation as the NG Pressure Regulator you removed in 
Step 2, above.  The LP Pressure Regulator can only be mounted in one 
position. Secure the LP Pressure Regulator in place.  Tighten down. 

5.  Remove both Rear and Front Burners.  Locate and Identify the Rear 

Burner Orifice Spud and the Front Burner Orifice Spud.  Both Front and 
Rear Orifice Spuds are removed and installed using a ½” deep well socket 
and ratchet. 

6.  Install Rear Burner Orifice #65-14-00055(#55 drill) for the Rear Burner. 

Tighten down securely. 

7.  Install Front Burner Orifice #65-14-00055 (#55 drill) for the Front Burner. 

Tighten down securely. 
Install pilot orifice thimble #05-04-00036 (.014”) see Figure 25 for location.  
To remove Pilot Hood, use a screw driver to pry open the Wire Clip that is 
located at the base of the Pilot Hood.  Pull Upward and remove pilot hood. 
Use an Alan wrench to remove NG Pilot Orifice. (Pilot orifice thimble is lo-
cated inside pilot hood base). 

8.  Install LP Pilot Orifice. Tighten down using an Alan wrench. Replace 

Wire Clip in its original position. 

9.   Push Pilot Hood down into base until it snaps in place.

  

PRESSURE

REGULATOR

VIEW FROM OUTSIDE FIREBOX

 

WIRE 
CLIP. 

Содержание E-FV44I ECHO SERIES

Страница 1: ...l the fire department Installation and service must be performed by a qualified installer service agency or the gas suppli er WARNING Do NOT use this appliance if any part has been under water Immedia...

Страница 2: ...OF OR OC 30 KEY LOCK FUNCTION 30 LOW BATTERY POWER DETECTION 30 OPERATING DURING POWER OUTAGES 30 FIRST TIME PILOT LIGHTING INSTRUCTIONS 31 INITIALIZING THE REMOTE CONTROL SYSTEM 31 SYNCHRONIZING RECE...

Страница 3: ...W C MIN 11 W C MAX L P GAS 11 W C 11 W C MIN 13 W C MAX ELECTRICAL REQUIREMENTS 120 Volts AC 2 Amps minimum line voltage allowed 110 Volts AC LISTINGS INTERTEK TESTING SERVICES TESTED TO ANSI Z21 88 2...

Страница 4: ...he hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance These unit...

Страница 5: ...t annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material carbon build up etc It is imperative that control com partments...

Страница 6: ...if situated to maximize heat circulation NOTE The Mendota Insert is designed as a supplemental heat source It should not be used as a whole house heating system Supplemental air movement consideratio...

Страница 7: ...from the solid fuel fireplace to accommodate the gas insert Smoke shelves shields and baffles can be removed if attached with mechanical fasten ers Trim panels and surrounds shall not seal ventilation...

Страница 8: ...nent ly secure damper in open position NOTE Massachusetts requires that the flue damper must be re moved or permanently welded in the open position 6 If damper opening is too small for the 4 3 flue li...

Страница 9: ...the existing chimney damper about 2 feet Pack around the liners at the damper area to create an air tight seal In the USA do not run the 3 air intake liner to the Vertical Cap NOTE THE INSERT IS DESIG...

Страница 10: ...it Two installers should proceed to the roof and drop the rope with weight on the end to make sure it goes all the way down and insert the 4 liner s past the flexible portion into the existing chimney...

Страница 11: ...ut and connect to a grounded wall outlet 17 Slide Vent Adapter forward between guide rails Vent Adapter s front flat section should contact insert top as you slide the Vent Adap ter forward 18 Use Gla...

Страница 12: ...g fireplace opening IMPORTANT INSTALLATION SERVICING AND REPAIR MUST BE DONE BY A QUALIFIED SERVICE PERSON THE INSERT SHOULD BE INSPECTED AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUE...

Страница 13: ...SOAP WATER SOLUTION BE SURE TO INSTALL FLEX GAS LINE WITH BRASS TO BRASS FITTINGS TO PREVENT GAS LEAKS AT CONNECTIONS GAS SUPPLY PIPING MUST INCLUDE A DRIP LEG TO ELIMINATE THE POSSIBILITY OF CONTAMI...

Страница 14: ...KPA the appliance must be isolated from its supply with an approved ma nual shut off cock This manual shut off cock must be closed during any supply line pressure testing Check with your gas supplier...

Страница 15: ...SSURE NATURAL GAS 7 0 W C 1 75 kPa 5 0 W C 1 12 kPa 11 W C 2 61 kPa L P GAS 11 0 W C 2 75 kPa 11 W C 2 75 kPa 13 0 W C 3 24 kPa TURN GAS VALVE KNOB TO HIGH POSITION GAS PRESSURES MAY VARY PLUS OR MINU...

Страница 16: ...arying altitudes the information sticker must be filled out by the installer and ad hered to the appliance at the time of conversion Cet appareil est equip pour des altitudes compries entre 0 et 2000...

Страница 17: ...in this appliance including field installed supply line fittings and all factory installed gas train connections between the gas valve and the burner orifice s and pilot light must be leak tested pri...

Страница 18: ...the panel s should be done by a licensed or qualified service person To Unlatch Glass Frame Latches 1 Insert Glass Latch Tool into hole in latch two latches exist at top of glass frame 2 Pull Glass La...

Страница 19: ...55 18 FV 44i LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS BELOW TO INSTALL THE LOG SET CAUTION LOGS ARE FRAGILE HANDLE LOG PIECES WITH CARE FV 44i LOG SET PARTS IDENTIFI...

Страница 20: ...Part 85 03 00855 19...

Страница 21: ...Part 85 03 00855 20...

Страница 22: ...Part 85 03 00855 21...

Страница 23: ...Part 85 03 00855 22...

Страница 24: ...Part 85 03 00855 23...

Страница 25: ...Part 85 03 00855 24...

Страница 26: ...Part 85 03 00855 25...

Страница 27: ...Part 85 03 00855 26...

Страница 28: ...Part 85 03 00855 27 PLACE SMALL COALS ON TOP OF FLOOR BRICK PANELS AND CLOSE TO GRATE BOTTOM TO SIMULATE A COAL BED...

Страница 29: ...s mode Other functions such flame height control will be manually controllable b Normal Thermostat In this mode the fireplace will stay functioning until the room temperature increases 1 o F above the...

Страница 30: ...rge Set Temperature is dis played Pressing the Up or Down button once in this mode will increase or decrease the set temperature Note that the large temperature display in the center of the screen is...

Страница 31: ...ER DETECTION 1 Transmitter Batteries The life span of the remote control transmitter batteries depends on various factors quality of the batteries used the number of ignitions of the appliance the num...

Страница 32: ...il the pilot flame lights and the pilot is burning steadily After you inspect the spark and the pilot lights turn off the pilot switch and close the glass door 8 Relight Pilot after closing glass door...

Страница 33: ...teries into the Remote Receiver s battery compartment toggle the Pilot Light ON OFF switch to the OFF position Toggle the switch DOWN to OFF If the Pilot Light ON OFF switch is left in the ON position...

Страница 34: ...Part 85 03 00855 33 FV 44i GAS IGNITION SYSTEM WIRING DIAGRAM...

Страница 35: ...ns on PAGE 34 C Check condition of glass door gasket gasket must seal tightly over firebox replace if necessary D Periodically check to verify that the vent system and vent cap are open and free of bl...

Страница 36: ...prior to disconnecting the electrical power ORIFICE SIZES REQUIREMENT A Natural Gas to LPG conversion kit HA 58 00302 must be ordered and installed to convert the FV 44i Fireplace to burn LPG LP Conve...

Страница 37: ...lve body in the same position and orientation as the NG Pressure Regulator you removed in Step 2 above The LP Pressure Regulator can only be mounted in one position Secure the LP Pressure Regulator in...

Страница 38: ...RE REGULATOR CONVERSION INSTRUCTIONS WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifical ly approved with this appliance may result in prope...

Страница 39: ...soap and water solution at all plumbing joints prior to placing this appliance into operation It is recom mended that all gas plumbing joints factory installed and field installed are checked for leak...

Страница 40: ...n for proper rating methods If the installer must convert the unit to adjust for varying altitudes the information sticker must be filled out by the installer and adhered to the appliance at the time...

Страница 41: ...n Emergency Gas Shutoff Control that is designed to be activated using the glass latch tool The shutoff valve and the control is located on the left side of the appliance behind the remote control rec...

Страница 42: ...nd their dealers are not responsible for damage caused by excessive sooting that has not been immediately brought to their attention AGA ANSI APPROVAL Gas appliances must be tested and certified by a...

Страница 43: ...se in small 1 8 increments until flame turns desired realistic orange 3 If flame is too orange or is causing sooting on viewing glass pull air shutter knob out open in approx 1 8 incre ments until soo...

Страница 44: ...TS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 65 14 00042 Front ORIFICE 42 NATURAL GAS 2 2 65 07 00024 1 8 NPT to Flex CF Coupler 3 1 05 04 00050 SIT Pilot Assembly 4 2 65 14 00045 Rear ORIFICE 45 NATU...

Страница 45: ...ED Per Manual and manufacturer s specifications CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES Per pipe manufacturer s specifications INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual CHECK FO...

Страница 46: ...Part 85 03 00855 45 TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Страница 47: ...his warranty does not cover glass or log breakage Mendota has the right to investigate and inspect the exact original fireplace and materials in the event a claim is made without alterations or tamper...

Страница 48: ...Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Website www johnsongas com or www mendotahearth com...

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