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Operating instructions dishwashing machine model

K-Tronic

Datei:BA-K-tronic_MIKE_9626212_EN_2005-12-01.doc

9626212

2/44

W e reserv e the right to change execution and construction !

MEIKO Maschinenbau GmbH & Co. KG, Englerstraße 3, D-77652 Offenburg, Tel.: +49/781/203-0, Fax: +49/781/203-1121

Contents

Page

Introduction and general information

1.1

Storage

1.2

Name and address of the manufacturer

1.3

Description of the type of equipment

Explanation of the safety symbols used

General description and use for the Purpose Intended

3.1

General description

3.2

Use for the Purpose Intended

CE-Declaration of Conformity

4.1

CE-Declaration of Conformity

4.2

Declaration of Incorporation

General safety instructions

5.1

Operator's duty of care

5.2

Basic safety measures

Assembly instructions (for a partially completed machine)

Delivery, shipping, installation and assembly

7.1

Delivery

7.2

Transport and installation

7.3

Removing cover panels from under the wash tank

7.4

Installation and assembly

7.5

Floor load from the dish-washing machine

7.6

Instructions for the disposal of the packaging material

7.7

Electrical connection

7.8

Fresh water connection

7.9

Waste water connection

7.10

Exhaust air connection of the appliance

Machine settings for initial commissioning by the service engineer

8.1

Commissioning

8.2

Chemical product settings

8.3

Works to be carried out before initial commissioning

Preparation – Operation - Washing with dish-washer

9.2

Washing interruption

Shutting the appliance down

Cleaning

11.1

Safety instructions for cleaning

11.2

Cleaning after operation

11.3

Cleaning instructions – daily

11.4

Care of stainless steel surfaces

11.5

Check list after cleaning

Tips for self-help in the case of faults

Staff training

Disposal of the installation

Noise level

Non-ionizing radiation

Regulations and Standard Values

Maintenance

18.1

Basic safety measures during normal operation

Maintenance recommendation

Содержание K-Tronic

Страница 1: ...on and construction MEIKO Maschinenbau GmbH Co KG Englerstraße 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 Operating Instructions MEIKO Dishwashing machine model K Tronic TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS The original operating instructions can be downloaded from https partnernet meiko de ...

Страница 2: ...allation 14 7 3 Removing cover panels from under the wash tank 18 7 4 Installation and assembly 19 7 5 Floor load from the dish washing machine 19 7 6 Instructions for the disposal of the packaging material 19 7 7 Electrical connection 20 7 8 Fresh water connection 21 7 9 Waste water connection 22 7 10 Exhaust air connection of the appliance 22 8 Machine settings for initial commissioning by the s...

Страница 3: ...of these operating instructions any guarantee claims are invalid We accept no liability for any additional damage caused as a result MEIKO is constantly working on the further development of all its models We would therefore ask you to understand that because of this we must reserve the right to make modifications at any time to any items covered by the contract in terms of their shape fittings an...

Страница 4: ...g us always have the Operating Instructions open in front of you so that our staff can refer to them 1 2 Name and address of the manufacturer Please address any queries technical problems etc directly to MEIKO Maschinenbau GmbH Co KG Englerstraße 3 D 77652 OFFENBURG Telefon 49 0 781 203 0 http www meiko de info meiko de or Name and address of the MEIKO branch manufacturer s agent or dealer Insert ...

Страница 5: ...llowing safety symbols will appear throughout these operating instructions The purpose of these symbols is to draw the reader s attention to the text of the adjacent safety information ATTENTION This symbol warns that there is danger to human life and health DANGER This symbol warns that there is danger to the installation to the material or to the environment This symbol denotes information that ...

Страница 6: ...stic and is transported through the warewashing machine on a transport unit that moves back and forth The dishware is then cleaned in a heated cleaning agent circulation tank The final rinse of the dishware involves fresh water sprayed through fine nozzles 3 2 Use for the Purpose Intended The dishwashing machine must be used only in accordance with regulations This dish washing machine is intended...

Страница 7: ...nglerstraße 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 4 CE Declaration of Conformity A Declaration of Incorporation is provided with the machine if it is not supplied in fully operational state that is as a partially completed machine pursuant to the Machine Directive An EC Declaration of Conformity is provided with the machine if it is supplied in fully operational state as a compl...

Страница 8: ...at our sole responsibility that the product conforms to the essential requirements of the following EC Directives harmonized standards national standards Par la présente nous certifions sous notre seule responsabilité la conformité du produit avec les exigences fondamentales des directives CE normes harmonisées et normes nationales suivantes Con la presente dichiariamo sotto la nostra responsabili...

Страница 9: ...es conforme al anexo VII B para máquinas incompletas que se entregarán a las autoridades competentes en forma y por vía electrónica en caso de solicitarlo las mismas dat de voor inbouw in de machine bestemde producten of bouwgroepen voldoen aan de fundamentele eisen met betrekking tot de veiligheid en bescherming van de gezondheid conform bijlage I van de machinerichtlijn 2006 42 EC De speciale te...

Страница 10: ...rer are used the user will lose the right to any possible claims if the appliance is modified using any parts other than original parts only appropriately qualified and authorized personnel use maintain and repair the installation the relevant personnel is regularly trained in all questions relating to safety at work and environmental protection and in particular that they are familiar with the op...

Страница 11: ... machine may only be operated by adequately qualified staff who have been trained by the operating company and who have been trained about the Hazard and Safety Instructions Qualified staff as defined by the Operating Instructions are persons who are over 14 years of age who have read and who observe the safety instructions who have read and who observe the Operating Instructions or the part appli...

Страница 12: ... and work of any kind on the steam installation must only be carried out by specialist staff Only detergents and rinse aids suitable for the use in industrial dishwashers may be used Corresponding information is submitted by the manufacturers of such products Detergents and rinse agents can be injurious to health The manufacturers Hazard Warnings on the original packaging and in the Safety Data Sh...

Страница 13: ...ons must be implemented in line with the enclosed wiring diagram During installation make sure that you avoid damage in particular to the electrical installation After completing the works check the system for damage Safety and functional tests must be performed in the scope of testing the complete system at the latest The system is supplied with slide rails to optimise the transition point where ...

Страница 14: ... damage has occurred during shipping you should inform the shipping company MEIKO in writing and also send a photo of the damaged parts to MEIKO 7 2 Transport and installation In order to avoid damage to the appliance or life threatening injuries during shipping of the installation the following points must be observed The shipping operations may only be carried out by qualified persons who observ...

Страница 15: ...otor frame The forks of the pallet trucks are lowered when the desired position of the appliance is reached but must remain under the bearers The machine is standing on the wooden bearers of the packing There is no load on the foot cleats All the screws and bolts of the packing are now removed e g Remove these and other screws and bolts Leave for the moment all the wooden bearers under the machine...

Страница 16: ... when it is lowered otherwise the foot cleats could be damaged beyond repair Please also ensure that the cleats are extended uniformly so that one set of cleats is not loaded more than the others You can check the loading by means of the force needed to turn the cleats with a spanner An open ended 27 mm spanner is needed to adjust the cleats of the appliance If it is necessary to move the applianc...

Страница 17: ... 203 0 Fax 49 781 203 1121 If it is not possible to move the appliance with a pallet truck as described earlier the longitudinal bearers can be removed by gently tilting the appliance after all the fasteners in the transport packing have been removed Important Never move the appliance like this Lifting the appliance by the middle of the appliance frame will inevitably damage the appliance A wooden...

Страница 18: ...of the machine by means of the vertically adjustable feet spanner wrench size 27 must be done with care to ensure that the weight of the machine is evenly distributed on the cleats This is absolutely essential in order to avoid displacement or stresses caused by loading on one side These stresses can cause for example the vertical doors to jam or can prevent them from being water tight when closed...

Страница 19: ...EIKO ordering no 9 503 233 and sealed on the inside with silicone Sista F 108 MEIKO ordering no 0 870 001 or M509 MEIKO ID no 9 518 385 in paint shops Sikaflex 260 MEIKO ordering no 0 870 030 Sista P 819 activator activator order no 9 503 233 Sista F 108 Special Silicon adhesive order no 0 870 001 Sista M 509 Special Silicon adhesive order no 9 518 385 Sikaflex 260 strong adhesive order no 0 870 0...

Страница 20: ... a main switch accessible on site or inside the appliance for operating personnel If the neutral conductor N is not grounded a 4 phase main switch must be used Cables connecting to the main power supply must be oil resistant and sheathed and must not be lighter than an H 07 RN F cable The potential equalisation connection must be carried out in accordance with the requirements of the local electri...

Страница 21: ...ust be accessible to operating personnel A tap capable of isolating the appliance from the mains in Germany in accordance with EN1717 installed Fresh water connections must be carried out in accordance with the requirements of the local regulations e g Germany DIN 1988 It is possible to clean the dirt screens without turning off the main water supply The water supply is automatically cut off when ...

Страница 22: ...exhaust air temperature and humidity can increase under certain operating conditions e g standby The discharge air connection must be connected into the building s exhaust air system as in the installation plan Important The exhaust air connection must be made in such a way that the parts containing water are not damaged in frosty weather If this is not possible frost protection must be installed ...

Страница 23: ...doing so all control valves must be fully open and all condensate traps removed All dirt collectors must be cleaned afterwards Connection to the electricity supply Tighten all electrical terminals in the switch cabinet check that electrical plugs jacks are firmly in position All motors must be check for the correct direction of rotation Carry out a visual check on all electrical equipment e g swit...

Страница 24: ... and ensure that all the safety equipment is operating perfectly 9 1 2 Operation Ensure that all wash pipes wash systems rinse arms screens and filters tank covers waste pipes waste screens and swing valves on the inlet and waste pipes are installed Ensure that all the parts are correctly installed Open the stop valve in the water pipe Switch on the power supply from the building Close the doors T...

Страница 25: ...yor are switched off However the tank heating elements are not switched off with the result that the machine remains ready for operation Press the start button to restart the dishwasher 10 Shutting the appliance down This appliance must be shut down at the end of operations or if the premises in which it is located are not regularly under surveillance by staff Press the Total off button to switch ...

Страница 26: ...after the tank has been emptied There is therefore the danger of burns when the machine is cleaned manually Electrical components switch cupboards and other electrical components may not be sprayed with a water hose or high pressure cleaner 11 2 Cleaning after operation It is recommended that you maintain the machine in good condition not only for reasons of hygiene but also to keep your dish wash...

Страница 27: ...he pump suction sieve Clean the pump suction sieve Open the little drain Remove the pump suction sieve Clean the pump sieve Spray the machine s internal chamber Remove the outlet screen Clean the outlet screen Spray the float valve housing of the water level monitoring Clean the wash and rinse arms and their jets Use a nylon brush to clean the jets Check that the wash arms and end caps are complet...

Страница 28: ...cleaning agents that contain hydrochloric acid or bleaches based on chlorine Never use cleaning equipment that you have used previously by non stainless steel to avoid external corrosion Aggressive external influences due to cleaning and care products that evaporate in the vicinity of the dish washing machine or caused by direct application can lead to machine damage and put the material at risk e...

Страница 29: ...o KG Englerstraße 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 Important Do not use a foaming detergent for dish washing by hand for pre cleaning close to the dish washer Foam can cause malfunctions in the dish washer and a poor wash Do not use a foaming detergent for dish washing by hand for pre cleaning close to the dish washer Foam can cause malfunctions in the dish washer and a poo...

Страница 30: ...ch timing switch is defective Fresh water rinse system furred Built in reverse osmosis installation broke down Fault Remedy Vapours drains Extraction broke down Curtains missing Temperatures too high Wash arms drying nozzles air guide plates bent or not correctly inserted Fault Remedy Stripes and smears on the dishes Rinse water mineral content too high see operating instructions If this is observ...

Страница 31: ...wed to work on the dishwashing machine The skills required by the personnel for the installation s operation maintain and repair must be clearly established Any personnel undergoing training are only allowed to work on the dishwashing machine installation under the supervision of an experienced person persons Trained operating personnel Trained company tradesman Trained company tradesman or instal...

Страница 32: ...l Equipment For Kitchen Atmospheres DVGW German Gas and Water Industry Association http www dvgw de VGG The Industrial Dish Washing Association Fehler Hyperlink Referenz ungültig Water quality limits as determined by the Industrial Dish washing Association Total hardness up to 3 dH Chloride content Max 50 mg l water to avoid pitting corrosion in low alloy cutlery steels Heavy metals 0 1 mg iron an...

Страница 33: ...to any unauthorized persons Provide or display a sign drawing attention to the maintenance or repair work Before carrying out any maintenance and repair work switch off the electrical power at the main electrical power switch and secure the switch with a padlock The key for this lock must be kept in the hands of the person carrying out the maintenance and repair work Failure to observe these preca...

Страница 34: ...r for exterior damage Check drive motor for quiet running Check current consumption IN see wiring diagram Check ventilation grid for cleanliness Conveyor overload switch activation Check the transport cradle guide blocks and the link block of the drive plate for wear Check the conveyor overload switch by simulating an overload Correct the pre tension on the spring if required Check that the convey...

Страница 35: ...ash system Check wash system for damage Check nozzles for cleanliness Check that the correct number of wash pipe end caps is present Check the spray pattern the whole width of the belt must be covered by the spray The pressure from the lower spray must be controlled so that the lightest dish does not rotate 4 Clean water rinse system Check motor power switch if present Check motor for exterior dam...

Страница 36: ...ety test must be conducted at least on these components 5 Pumped water rinse system Check motor if present Check motor for exterior damage Check current consumption IN see wiring diagram Check motor for quiet running bearing damage Check ventilation grid for cleanliness Check pump if present Check sliding ring seal for watertightness external visual check Replace sliding ring seal Approx every 2 y...

Страница 37: ...mical Super Save System Check motor if present Check motor for exterior damage Check current consumption IN see wiring diagram Check motor for quiet running bearing damage Check ventilation grid for cleanliness Check pump if present Check sliding ring seal for watertightness external visual check Replace sliding ring seal Approx every 2 years Approx every 3000 h Check pump impeller for damage Chec...

Страница 38: ...mp motor ventilation grid for cleanliness Check condenser motor current consumption IN see wiring diagram Check condenser motor for quiet running bearing damage Check pump if present Check sliding ring seal for watertightness external visual check Replace sliding ring seal ca alle 2 Jahre alle ca 3000 h Check pump impeller for damage Check pump housing for damage Check pump screen suction side if ...

Страница 39: ...onsumption IN see wiring diagram Check fan for quiet running bearing damage visual and noise check Check suction side grid for cleanliness Damper register steam or hot water Check damper register for cleanliness Clean damper register with hot water Check damper register for watertightness heating medium Blowing box Check fan system nozzles for damage Function check The suction side temperature mus...

Страница 40: ...rect position and if they are complete Check tank covering screens and screen box for damage and correct position and if they are complete Check door guide rails Check door roller springs exchange all even if only one is defective Check electrical door control switch function Check door control switch for mechanical damage 11 Equipment area Checks on operating temperature and water consumption Mea...

Страница 41: ...n all screwed fuses and connections Check all switches for correct operation and damage see electrical wiring diagram Carry out a visual check on all electrical equipment e g switches cables housings covers Check the switch cabinet ventilator entry and discharge filters if present Ensure the operator is aware of the need for electrical safety checks According to BGVA 3 once at least every 4 years ...

Страница 42: ...bserve the manufacturer s operating instructions in all cases Air gap according to WRC if present i e for England Check the spray pattern for the perlator nozzle on the water discharge Clean descale the perlator nozzle on the water discharge x1 Maximum suction temperature fan 0 550 056 75 C Maximum suction temperature fan 0 550 050 75 C x2 Pump pre cleaning temperature according to DIN 10510 40 C ...

Страница 43: ..._9626212_EN_2005 12 01 doc 9626212 43 44 We reserve the right to change execution and construction MEIKO Maschinenbau GmbH Co KG Englerstraße 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 Date Service step Name Completion Installation engineer Name Confirmation Customer ...

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