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Megamoto MM-B212 MXS, Руководство по сборке

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FRONT FORK:

MM-B212 MXS ASSEMBLY INSTRUCTIONS

4) Install the steering stem nut 

onto the steering stem and 
hand tighten.

5) Install the chrome end of 

one fork into the lower fork 
plate and push it up until it 
reaches the upper fork 
plate. There is no specific 
left or right fork, either one 
can go on the left or right.

6) Line up the top of the fork 

with the hole in the upper 
fork plate.

7) Install the upper fork bolt 

and tighten by hand.

4

5

6

7

Содержание MM-B212 MXS

Страница 1: ... MXS MEGA MAX SUSPENSION ASSEMBLY INSTRUCTIONS READ ALL OF THE INSTRUCTIONS BEFORE REMOVING BIKE FROM THE STEEL SHIPPING CRATE AND ASSEMBLING THE BIKE MAKE SURE YOU UNDERSTAND THE INSTRUCTIONS BEFORE YOU BEGIN ...

Страница 2: ...cers and nut that secure the 2 front forks to the top of the steel shipping crate Remove the nut 2 spacers and axle bolt and place in the Parts Box B Slide each fork out of the fork supports on the top of the steel crate Picture shows upper crate removed for clarity Axle Bolt 2 Spacers Nut C Place the forks on a soft surface like a towel or moving blanket along with the parts in the Parts Box Stee...

Страница 3: ...pports and remove the supports and discard Remove the front wheel tire assembly Cut and remove the 2 steel wires that secure the front of the minibike frame to the bottom of the steel shipping crate Vertical and angled supports Cut the 2 wires on the front of the minibike F Leave the 2 rear steel wires that secure the minibike to the bottom of the steel shipping crate These will help to secure the...

Страница 4: ...e top of the minibike frame H Cut the zip tie that secures the handlebar at the bottom of the steel shipping crate Remove the bubble wrap from the handlebar I Cut the ties that secure the front fender located on top of the rear wheel Remove the bubble wrap Remove the front wheel Sort the parts and arrange them as shown in the next 2 pages to make assembly easier ...

Страница 5: ... NUT 1PC 3 AXLE SPACERS 2PCS 4 FRONT AXLE 1PC 5 FORK BOLTS 2PCS 6 STEERING STEM NUT 1PC 7 STEERING STEM FLAT WASHER 1PC 8 UPPER FORK PLATE PARTS 10 9 9 FRONT NUMBER PLATE 1PC 10 FRONT NUMBER PLATE BOLTS 2PCS and NUT 1PC MM B212 MXS ASSEMBLY INSTRUCTIONS 1 2 3 4 5 6 7 8 FORKS AXLE UPPER FORK PLATE ...

Страница 6: ...FRONT FENDER 11 FRONT FENDER with MOUNTING BRACKET 1PC 12 FRONT FENDER NUTS 2PCS 13 FRONT FENDER BOLTS 2PCS PARTS MM B212 MXS ASSEMBLY INSTRUCTIONS 11 12 13 ...

Страница 7: ...lower fork plate Keep the brake lever on the left as seen when seated on the bike and the throttle and switch on the right Make sure not to twist the wires cable and hose 2 Place the upper fork plate over the steering stem The number plate bracket should be facing forward 3 Place the steering stem flat washer over the steering stem 3 LOWER FORK PLATE STEERING STEM ...

Страница 8: ... Install the chrome end of one fork into the lower fork plate and push it up until it reaches the upper fork plate There is no specific left or right fork either one can go on the left or right 6 Line up the top of the fork with the hole in the upper fork plate 7 Install the upper fork bolt and tighten by hand 4 5 6 7 ...

Страница 9: ...XS ASSEMBLY INSTRUCTIONS 8 8 Install the fork and upper fork bolt on the other side and hand tighten 9 Tighten the two upper fork bolt securely 34 N m 25 ft lb 9 10 10 Tighten the 2 fork pinch bolts securely 12N m 9 ft lb ...

Страница 10: ...d insert the bolts on the bottom of the handlebar clamps into the 2 holes in the top fork plate 13 Make sure the wires cable and hose are located in front of the upper fork plate and under the top number plate bracket as shown 11 Tighten the steering stem nut securely 54 N m 40 ft lb 11 ...

Страница 11: ...racket and lower fork plate Install the 2 bolts from the top through the lower fork plate then the fender plate 15 16 16 Install the nuts on the bolts and tighten securely 10N m 7 Ft lb Install the nut with the wide flat part up against the fender bracket 14 14 Install the 2 nuts on the handlebar clamp bolts with the large flat surface of the nut up against the upper fork plate and tighten securel...

Страница 12: ...out 1 inch into the right fork leg as viewed sitting on the bike left as pictured 19 Install one axle spacer on the axle bolt FRONT WHEEL 17 The small tabs on the lower part of the black fork legs should face in If they don t rotate the black fork legs so that the tabs face in ...

Страница 13: ...1 Then push through to the other side of the wheel until about 1 inch of the axle bolt comes through 22 Place the other axle spacer on the axle bolt and align the hole in the fork leg with the axle spacer and bolt FRONT WHEEL Position the front wheel as pictured the tread pattern in the position of a V as shown ...

Страница 14: ... INSTRUCTIONS 25 23 24 23 Push the axle bolt all the way through the spacer and the hole in the fork leg 24 Install the nut with the large flat spot facing toward the wheel 25 Tighten the nut securely 54 N m 40 lb ft FRONT WHEEL ...

Страница 15: ...ting brackets on the front of the forks at the steering head Place the number plate over the mounting brackets and align the holes on the plate with the threaded holes in the brackets 27 Insert the top screw first and finger tighten then insert and tighten the bottom screw Tighten the top screw ...

Страница 16: ...CE BRAKE MASTER CYLINDER 29 Gently pull the brake lever toward the handle DO NOT PULL THE LEVER ALL THE WAY TO THE HANDLEBAR Pull the lever only about inch Remove the small black plastic wedge placed between the lever and the master cylinder 30 Release the lever then pull it to the handle bar again only about inch Repeat this process several times Then pull the lever slowly toward the grip as far ...

Страница 17: ...its two wheels not resting on the side stand as the proper oil level will not be indicated on the dipstick 32 After adding oil place the dipstick squarely in the filler hole but do not screw it in Pull out the dipstick and see where the oil level is on the dipstick Add as needed Replace the dipstick and tighten Proper Oil Level Oil is not provided with the mini bike 20oz of 10W30 Motor Oil is need...

Страница 18: ...ssembly is complete The minibike can be rolled off of the bottom steel shipping crate 33 Add regular gasoline to the gas tank Non ethanol fuel mixed with a fuel stabilizer like Sta Bil is best 34 Move the grey choke lever to the left the START position and the black fuel lever to the right ON position Allow time for fuel to flow into and fill the carburetor about 1 minute 35 Press the smaller butt...

Страница 19: ...tart does not have to be pulled all the way out to start just a fast and frim pull from your extended arm until your hand is pulled to your chest will work 37 After the bike has had a short time to warm up move the choke lever to the right RUN position Leave the fuel lever ON STARTING AND RUNNING THE BIKE 38 To turn off the engine press the large button on the engine stop switch this is OFF ...

Страница 20: ...KE MM B212MX MEGA MAX ASSEMBLY INSTRUCTIONS 39 39 When you are done riding move the fuel lever to the left to the OFF position BE SURE TO OIL THE CENTRIFUGAL CLUTCH BEFORE AND AFTER EACH RIDE AS INSTRUCTED IN YOUR OWNER S MANUAL ...

Страница 21: ......

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