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HMI PLC all in one: TPAC1008 03 Mect srl

ME7068_05 11/19

1

1.

Introduction

To grant a fast setup of the device please follow carefully the information in this
manual.

1.1.

Staff skill

Products described in this manual are devoted to PLC programmers or automation
experts only. MECT S.r.l. declines any responsibility about malfunctioning or damage
caused by incorrect use of MECT devices, due to noncompliance to this manual
information. MECT S.r.l provides an help desk service.

1.2.

Symbols

Danger

Follow this advice to avoid people injury.

Warning

Follow this advice to protect the device.

Caution

Follow this advice to have a more effective performance.

ESD

(Electrostatic discharge)

Danger: possibly damage due to Electrostatic discharge.

Note

Step to follow for a correct installation.

Additional information.

1.3.

Terms

PLC:

TPAC1008 03

Terminals:

MPNC020, MPNC030, MPNC035

Systems:

PLC (TPAC1008 03) with terminals

PTO:

Train pulse output

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Содержание TPAC1008 03 Series

Страница 1: ...ME7068_05 11 19 USER S MANUAL for TPAC1008 03 series HMI PLC all in one ...

Страница 2: ...HMI PLC all in one TPAC1008 03 Mect srl ME7068_05 11 19 ...

Страница 3: ...supply 12 4 2 1 Isolation 12 4 2 2 System power supply 12 4 2 3 Digital output power supply 12 4 2 4 Fuse 12 4 3 Digital input output wiring 13 4 4 Analogue input wiring 14 4 4 1 Thermocouples inputs 14 4 4 2 PT100 inputs 15 4 4 3 Voltage Current inputs 15 4 4 4 Load cell inputs 16 4 4 5 Encoder inputs 16 4 5 Analogue outputs wiring 18 4 5 1 Output current 18 4 5 2 Voltage output 18 4 6 ModBus wir...

Страница 4: ...ect use of MECT devices due to noncompliance to this manual information MECT S r l provides an help desk service 1 2 Symbols Danger Follow this advice to avoid people injury Warning Follow this advice to protect the device Caution Follow this advice to have a more effective performance ESD Electrostatic discharge Danger possibly damage due to Electrostatic discharge Note Step to follow for a corre...

Страница 5: ... power supply value on the instrument label Keep the power supply line as short as possible and keep it separate from other power lines For security reasons it is necessary to have a 2 section power switch with a fuse near the instrument and easily approachable Avoid the presence of other power actuators in the same control panel high humidity excessive heat and corrosive gas Instruments must have...

Страница 6: ... creating a bridge between the two networks On TPAC1008 03 there is an USB host port that allows with an adapter the use of an USB pen drive for software updates and data log Through a GPRS UMTS or Wi Fi key optionally sold by Mect is possible to connect the operator panel to a Wi Fi or Mobile network Settings under MENU OPTIONS NETWORK_CFG tab Wi Fi or tab Mobile On TPAC1008 03 there are up to 1 ...

Страница 7: ...TFT 800 x 480 pixel 262k colors Touch screen Resistive 4 wires Ethernet 10Mbit s 100Mbit s self recognition USB Host 2 0 CANOpen 1 channel Max Bit rate 1Mbit sec Cycle time 10msec Serial output RS485 full duplex hardware configuration hardware Hardware I O characteristics Processor 1 and 2 Cortex M3 72MHz PLC software characteristics OS LINUX 2 35 PLC IEC61131 3 Graphics Based on QT library CAN Bu...

Страница 8: ...cy 40kHz PTO Pulse Train Output 4 Max Frequency 65kHz Configurable analogue outputs 2 0 10Vdc 0 20mA Not configurable analogue outputs 2 0 10Vdc Power supply 12 36VDC Absorbed Power 3 5W Digital output excluded Electromagnetic compatibility The electromagnetic compatibility tests have been carried out at accredited laboratories according to EN 61326 1 EN 61131 2 and EN 61000 6 2standards ...

Страница 9: ...TPAC1008 03 Mect srl ME7068_05 11 19 6 3 Hardware installation In the following figures the mechanical dimensions of TPAC1008 03 are shown 3 1 Mechanical dimensions Side view Figure 3 Rear view Figure 4 Side view Figure 5 ...

Страница 10: ...8mm x 188mm Installation Panel installation Environmental conditions Operating Temperature 0 C 55 C Storage Temperature 20 C 85 C Relative Humidity 5 a 95 without condensation Electric isolation Air clearance According to IEC 60664 1 Pollution according to IEC 61131 2 2 Protection Rear protection IP 20 Front protection IP65 Attention Install the devices in an electrical cabinets with no more than ...

Страница 11: ... ME7068_05 11 19 8 3 2 Panel mounting 3 2 1 Distance The system must be installed with enough space for heat dissipation and cabling Avoid cables superimposing to prevent EMC problems Figure 6A Horizontal mounting Figure 6B Vertical mounting ...

Страница 12: ...mCell2 5V 21 cell2 In 22 cell2 In 23 gnd 24 gnd 25 alimCell3 5V 26 cell3 In 27 cell3 In 28 gnd M10 grey 46 gnd 47 enc1 A 48 enc1 B 49 alimEnc1 2 50 enc2 A 51 enc2 B 52 gnd 53 alimEnc3 54 enc3 A 55 enc3 B 56 gnd 57 alimEnc4 58 enc4 A 59 enc4 B 60 gnd M9 green 29 gnd 30 InD14 31 InD15 32 InD16 33 InD17 34 InD18 35 gnd 36 InD19 37 InD20 38 InD21 39 InD22 40 InD23 41 InD24 42 gnd M8 red 1 gnd 2 pwm2 3...

Страница 13: ...solution BIT Note 0 20 mA 0 005mA 12 Max impedance 400 0 10V 0 003V 12 Min impedance 1K Not configurable analog outputs N 2 Type Resolution BIT Note 0 10V 0 003V 12 Min impedance 1K Input rpm N 1 Type Resolution BIT Note rpm Max Frequency 1kHz 60000 rpm Standard digital inputs N 24 Input type Resolution BIT Note PNP Max Frequency 100Hz M3 inputs In 2 and In 3 can be used as incremental encoder inp...

Страница 14: ...ice has not galvanic isolation between inputs outputs and power supply 4 2 2 System power supply The TPAC1008 03 has a 24Vdc 12 36Vdc supply acording to the scheme in the figure The system is protected against reverse power supply As shown in the figure the digital outputs must have a separate power supply respect the main power supply of the instrument 4 2 3 Digital output power supply Digital ou...

Страница 15: ...ong value for the power supply can cause a damage to the device 4 3 Digital input output wiring The digital I Os are PNP type the wiring must follow the scheme below Figure 9 Each digital output can provide a 200mA max and the total sum of the output currents can not be more than 2A ...

Страница 16: ...analog input type Configuration is done by the setup of a system variable in the PLC program Configuration can be set up and modified in any moment 4 4 1 Thermocouples inputs Configuring inputs as thermocouples it is possible to connect up to 4 of the following type J 0 C 600 C T 0 C 400 C K 0 C 1200 C S 0 C 1710 C B 100 C 1800 C R 0 C 1500 C thermocouple Figure 10 ...

Страница 17: ...to PT100 2 different scales are possible From 40 0 C to 200 0 C From 40 C to 800 C The scale from 40 0 C a 200 0 C has a resolution of 0 1 C The scale from 40 C a 800 C has a resolution of 1 C instead Figure 11 4 4 3 Voltage Current inputs Configuring input as 0 V or 4 m is possible to connect up to 4 Figure 12 ...

Страница 18: ...TPAC1008 03 Mect srl ME7068_05 11 19 16 4 4 4 Load cell inputs On the TPAC1008 03 there are 3 inputs for load cells Figure 13 4 4 5 Encoder inputs On TPAC1008 03 there are 5 encoder inputs Bidirectional encoder Figure 14 ...

Страница 19: ...HMI PLC all in one TPAC1008 03 Mect srl ME7068_05 11 19 17 Monodirectional encoder Figure 15 ...

Страница 20: ..._05 11 19 18 4 5 Analog outputs wiring 2 analog output channels are available See in the figure 15 the analog current output wiring 4 5 1 Output current Figure 16 4 5 2 Voltage output See in the figure 16 the analog voltage output wiring Figure 17 ...

Страница 21: ...n the TPAC1008 03 is a 4 wires RS485 serial one on M2 terminal on the pins shown in the following table Table 9 Pin Segnale Descrizione 11 GND 12 TX Line Trasmission 13 TX Line Trasmission 14 RX Line Reception 15 RX Line Reception Here is a wiring example of a system composed by MPNC005 MPNC020 MPNC030 TPAC1008 03 Figure18 ...

Страница 22: ... cable Il TPAC1008 03 by Ethernet can be controlled by a personal computer it is possible to control the I O of TPAC1008 03 by a PC program 6 PLC and HMI To program TPAC1008 03 it is necessary to develop 2 software A PLC program written with the IDE software PLC program A human machine interface program HMI written with Qt Creator A PLC program can be written using one of the following standard IE...

Страница 23: ...iable indicating that device is in run state PLC_DigIn_1 PLC_DigIn_24 Digital input RO PLC_DigOut_1 PLC_DigOut_16 Digital output RW PLC_AnInConf_1 Analog input 1 configuration RW Bit 0 3 input 1 configuration Analog input configuration 4 bit for each channel 0 not configured 1 current 2 voltage 3 TCJ J type thermocouple 4 TCK K type thermocouple 5 TCT T type thermocouple 6 PT100E 1 digit Resolutio...

Страница 24: ...B type thermocouple 10 TCR R type thermocouple PLC_AnInConf_4 Analog input 4 configuration RW Bit 0 3 input 4 configuration Analog input configuration 4 bit for each channel 0 not configured 1 current 2 voltage 3 TCJ J type thermocouple 4 TCK K type thermocouple 5 TCT T type thermocouple 6 PT100E 1 digit Resolution range 40 800 C 7 PT100R 0 1 digit Resolution range 40 200 C 8 TCS S type thermocoup...

Страница 25: ... C Conf 6 40 800 1 digit resolution values 40 800 C Conf 7 400 2000 1 digit resolution values 40 0 200 0 C Conf 8 0 1710 1 digit resolution values 0 1710 C Conf 9 100 1800 1 digit resolution values 100 1800 C Conf 10 0 1500 1 digit resolution values 0 1500 C PLC_AnIn_3 Analog input 3 value RO Conf 1 0 20000 5 digit resolution values 0 0 20 000mA Conf 2 0 10000 3 digit resolution values 0 0 10 000V...

Страница 26: ...og input 2 moving average PLC_FiltAnIn_3 Filter RW Analog input 3 moving average PLC_FiltAnIn_4 Filter RW Analog input 4 moving average PLC_AnOutConf_1 Analog output 1 configuration RW 0 not configured 1 current 2 voltage PLC_AnOutConf_2 Analog output 2 configuration RW 0 not configured 1 current 2 voltage PLC_AnOutConf_3 Analog output 3 configuration RW Not used PLC_AnOutConf_4 Analog output 4 co...

Страница 27: ...on RO PLC_Expansion_HW HW expansion revision RO Bit 0 7 microcontroller revision Bit 8 15 FPGA revision PLC_Expansion_ER Internal communication error regiter RO 0 No error 1 start frame error 2 CRC error 3 failed to recieve packages 4 invalid frame PLC_Conf_enc_1 Encoder1 Configuration RW 0 not configured and count is 0 1 set monodirectional counter To reset 16 11 Input A M10 47 counter direction ...

Страница 28: ...to enable 8 Fast I O PLC_FastIO_Ena 16 FF PLC_FastIO_Dir Direction setting Inputs Output RW Hexadecimal configuration For exemple to have 4 input and 4 output PLC_FastIO_Dir 16 0F PLC_FastIO_1 PLC_FastIO_8 Fast I O value RW PLC_FastIO_1 4 OUTPUT PLC_FastIO_5 8 INPUT PLC_time Time RO time elapsed s PLC_timeMin Time min RO start window 10 seconds PLC_timeMax Time max RO end window 10 seconds PLC_tim...

Страница 29: ...active channel RO CH0_01_NODEGOOD In Out board channel configuration RO CH0_01_NODEERR In Out board bus status RO CH0_01_NODERST In Out board bus reset RW CH0_01_NODEDIS In Out board disable the bus RW After that the variables are available in read write mode as described in the program tutorial The system can use 5472 interchange variables between HMI and automation at maximum which include inter...

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