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1300 4X4

Table of Contents

INTRODUCTION ....................................................... 2

Store Locations ........................................................ 3

QUEENSLAND ............................................................ 3

Contact Details......................................................... 3

ABOUT YOUR HYBRID OFFROAD CARAVAN ......... 3

Specifications ........................................................... 3

Bearings and Seals ................................................... 4

How to Hitch your coupling ................................. 6

Coupling ............................................................... 8

Uncoupling ......................................................... 10

Setting up your Caravan ............................................ 11

Loading Your Caravan ............................................ 11

Choosing a Spot to Set Up ..................................... 11

Levelling Your Caravan .......................................... 12

Site Power .............................................................. 12

Electric Awning ...................................................... 12

Kitchen ................................................................... 13

Preparing for Bad Weather .................................... 14

Packing Down Your Caravan .................................. 14

Storage & Care .......................................................... 14

Long Term Storage ................................................. 14

Interior ................................................................... 14

Exterior .................................................................. 14

Torque Settings ...................................................... 15

Wheel Nuts ........................................................ 15

Hitch ................................................................... 15

Trailing Arm Pivot Bolts ..................................... 16

Brakes and Handbrake ........................................... 16

Features ............................................................. 16

Operation ........................................................... 16

Trailer Plug Wiring ............................................. 16

Breakaway Switch .............................................. 16

Hand Brake ........................................................ 17

Adjuster ............................................................. 18

Correct Use of Your Electric Brakes ................... 19

Important Safety Notice .................................... 19

Brake Adjustment .............................................. 19

Brake Cleaning and Inspection .......................... 19

Magnets ............................................................. 20

Shoes and Linings............................................... 20

Corrosion Prevention ............................................. 20

Wheels and Tyres ...................................................... 21

Highway .............................................................. 21

Off Road ............................................................. 21

Electrical Systems ...................................................... 21

Chargers & Inverters .............................................. 21

Battery Care ........................................................... 22

12 Volt Wiring Diagram Main Circuit ..................... 23

Wiring Diagram Switch Panel ................................. 24

Control Panel .......................................................... 25

Main Circuit Breaker .............................................. 25

Mains Power........................................................... 25

RCD Safety Switch .................................................. 26

Gas & Water Systems ................................................ 26

Hot Water System .................................................. 26

Water Pumps .......................................................... 27

Connecting the Gas ................................................ 27

Diesel Heater .............................................................. 28

Introduction ........................................................... 28

Product Information ............................................... 29

Schematic ........................................................... 30

Parts List ............................................................. 31

Heater Control ........................................................ 32

Trouble shooting and fault guide ........................... 33

Protecting from Mould ................................................ 35

Pre-Trip Checklist ....................................................... 36

Useful Accessories ..................................................... 36

Levelling Blocks ...................................................... 36

Wheel Chocks ......................................................... 37

Covers ..................................................................... 37

Stone Protection .................................................... 37

Trouble Shooting ........................................................ 38

Electrical ................................................................. 38

Water...................................................................... 39

Gas .......................................................................... 39

Brakes ..................................................................... 40

Handy Tips ................................................................. 41

Driving Off Road ..................................................... 41

Trip Planning .......................................................... 42

Warranty Statement ................................................... 43

Maintenance ............................................................... 44

Supplier Contact Details ............................................. 53

Содержание XT16-HR Island

Страница 1: ...ead owner s manual before using the equipment Third party component manuals should be read in conjunction with this manual Maintenance guidelines must be met or exceeded failing to meet these guidelin...

Страница 2: ...19 Important Safety Notice 19 Brake Adjustment 19 Brake Cleaning and Inspection 19 Magnets 20 Shoes and Linings 20 Corrosion Prevention 20 Wheels and Tyres 21 Highway 21 Off Road 21 Electrical Systems...

Страница 3: ...anual content does not imply express or other any warranty the owner should read the limited warranty terms included in this booklet Before using this product you should be certain your tow vehicle is...

Страница 4: ...stle Unit 1 2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 North Geelong 129 Douro Street Nth Geelong VIC 3215 WESTERN AUSTRALIA Wangara 63 Innovatio...

Страница 5: ...hetford 146L upright internal fridge External 304 grade stainless steel with Smev 3 burner stove and sink with hot cold water Water Delivery 12V electric pump Water Tanks 2 x 80L Freshwater 1 x 80L Gr...

Страница 6: ...5 1300 4X4 Bearing Number Inner Bearing 25590 Cone 25520 Outer Bearing 25590 Cone 25520 Seal 55 x 85 x 12...

Страница 7: ...How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling and...

Страница 8: ...bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump...

Страница 9: ...ocking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debr...

Страница 10: ...to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the mech...

Страница 11: ...button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position S...

Страница 12: ...g etc should be stored in the pantry cupboard Never load in a manner that causes the ball weight to exceed the limit of the tow vehicle Ensure no items can move during travel Secure all items to preve...

Страница 13: ...the trailer stable On soft ground you may want to use timber sole boards under the stabiliser feet Site Power The Projecta charger in your caravan is connected via the 15A exterior socket To use site...

Страница 14: ...ue slide tab fig 2 and pull kitchen out The kitchen will lock into place when extended To put kitchen away again press down the blue tabs and push back into place To connect the gas plug the gas bayon...

Страница 15: ...m Storage To maximise the life of your caravan you should consider additional protection from the elements UV light and moisture can have an adverse effect on materials when left unprotected outside T...

Страница 16: ...e gun as these may over or under tighten A quality torque wrench will ensure nuts are tightened correctly It s important to remember to check your wheel nuts at 50km 500km and 1000km and periodically...

Страница 17: ...le in the event of an emergency Operation When electrical current is fed into the system by the controller it activates the electromagnets in the brakes These electromagnets are energized and are attr...

Страница 18: ...BREAKAWAY BATTERY SOURCE BE CHARGED DURING TOWING NSW REQUIRES A BATTERY MONITOR VIEWABLE FROM THE DRIVERS POSITION WITH A MINIMUM OF A VISUAL ALARM FOR LOW BATTERY VOLTAGE Hand Brake Parking brakes a...

Страница 19: ...iagram Handbrake Adjuster 1 below To tighten the handbrake cable turn the adjuster wheel D in a clockwise direction Once adjusted retighten lock nuts and test Always ensure that wheels turn freely whe...

Страница 20: ...ill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from th...

Страница 21: ...both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts available from our outlets Co...

Страница 22: ...off road conditions can vary greatly you must lower your pressures and reduce speed until vibration and shock through the suspension is at a moderate level to suit the conditions you are experiencing...

Страница 23: ...attery stored at low volts Before storing your camper ensure that battery s is fully charged and all power is disconnected switched off When possible leave the battery connected to a smart charger tha...

Страница 24: ...23 1300 4X4 12 Volt Wiring Diagram Main Circuit...

Страница 25: ...24 1300 4X4 Wiring Diagram Switch Panel...

Страница 26: ...located beneath the dinette seat beside the Projecta battery charger This 200A breaker is a resettable type Mains Power The Projecta charger in your caravan is connected via the 15A exterior socket To...

Страница 27: ...ue outlet on your gas hot water system must be uncovered prior to use Open the protective dust cabinet and remove the white cover before use Do not operate whilst towing Do not operate in enclosed spa...

Страница 28: ...p is turned off and pressure restored Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification Connecting the Gas WARNING Your cara...

Страница 29: ...to the gas line when using these appliances The gas isolation valves for the hot water system and gas cooktop are located in the cupboard beneath the cooktop The gas alarm is located beside the entry...

Страница 30: ...pting to warm the additional annex area may be beyond the performance of the diesel heater unit The diesel heater is not to be used for the following Directing air onto people or animals Long term use...

Страница 31: ...30 1300 4X4 Schematic...

Страница 32: ...ways ensure all items are clear of the heater unit and all hoses and exhaust Ensure intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilat...

Страница 33: ...the heating selector button will start the combustion process and begin heating mode Combustion and ventilation lamps light up simultaneously As a fault occurs during operation of the heater combusti...

Страница 34: ...stage Ventilating mode Press the ventilation button Heater will work in ventilation mode Changeover in mode of ventilation and burning can be initiated at any time Switching off Press the stop workin...

Страница 35: ...her all the plug connections are secure and rectify where necessary 2 Short circuit or open circuit of lead Check whether there is short circuit or open circuit of motor lead by multimeter If yes plea...

Страница 36: ...ntroller Replace the controller 10 Flame failure 1 Not enough fuel in container Provide enough fuel 2 Fault of ignition sensor Troubleshooting or replace it Protecting from Mould Mould is very difficu...

Страница 37: ...sure Wheel nuts tight and torqued to correct tension Bearing caps secure All external fittings secure Stabiliser legs working secure in travel position Gas bottles and jerry cans secured Stabiliser le...

Страница 38: ...cks Covers Hard floor campers and caravans will benefit greatly from a storage cover Perishable fittings such as rubber seals and plastic will be protected from UV radiation Paint and gelcoat finishes...

Страница 39: ...38 1300 4X4 Trouble Shooting Electrical...

Страница 40: ...ns pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem Possible Cause Remedy...

Страница 41: ...tting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller A...

Страница 42: ...ect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting drivers It is importan...

Страница 43: ...s and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so regional councils wh...

Страница 44: ...express written permission of MDC Any affiliates representatives associates agents suppliers resellers or similar of MDC shall have no authority to authorise or deny warranty claims on behalf of MDC M...

Страница 45: ...will be made to provide all relevant information regarding the item on auction as per Australian law any and all goods bought at auction subsequently do not carry any statutory warranty Unless specifi...

Страница 46: ...45 1300 4X4 MASTERCLASS Tutorials...

Страница 47: ...46 1300 4X4 Maintenance Schedule...

Страница 48: ...ndbrake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust Check...

Страница 49: ...ression General fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 18 MONTHS 15 000KM SERVICE CHECKED Hitch Inspect for damage and l...

Страница 50: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 30 MONTHS 25 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Страница 51: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 42 MONTHS 35 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Страница 52: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 54 MONTHS 45 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Страница 53: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 66 MONTHS 55 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Страница 54: ...0 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close...

Страница 55: ...istinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Danden...

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