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Page 8 

IM 818

Refrigerant Tubing

Tubing Length & Elevation

Co

p

per tubing to connect the indoor and outdoor units is sup-

plied by others or it can be ordered from the factory. See
Table 1 for requirements.

Table 1: Refrigeration Tubing Requirements

Note: The refrigerant pre-charged in the outdoor unit is for tubing length "L" up

to 25 ft. See "Installation Diagram" page 5. See Table 6 on page 17 for addi-

tional R-22 refrigerant required on longer runs.

Tubing Preparation

Do not use contaminated or damaged copper tubing. Do

not remove plastic, rubber plugs or brass nuts from the
valves, fittings, tubings and coils until you are ready to

connect suction or liquid line into valves or fittings.

If any brazing work is required, ensure that the nitrogen

gas is passed through coil and joints while the brazing

work is done. This will eliminate soot formation on the

inside wall of the copper tubing.

Cut the copper tubing with a tube cutter (See Figure 10).

Remove burrs from cut ends by holding tubing down-

wards to prevent metal chips from entering the tubing.

Slide flare nut on tubing.

Flare the tubing as shown in Figure 10, Figure 11 and

Table 2.

The flare must be even and not cracked or scratched.

Figure 10. Cutting and Flaring Tube

Table 2: Tube Flaring Dimensions

Tubing Connection To Units

Connect the copper tubing to both the indoor and outdoor

units (See Figure 11).

Torque each flare nut to specifications (See Table 3).

Cover both tubes individually with 3/8" minimum wall

thickness foam insulation. 

Table 3: Flare Nut Torque Specifications

Figure 11: Flare Tubing Connection

Model Indoor

MCK20A MCK25A MCK30A MCK40A MCK50A

Model Outdoor

MLC20B MLC25B MLC30C MLC40C MLC50C

Max. Length, "L"- Ft.

49’

49’

115’

115’

115’

Max. elevation-Ft. 

26’

26’

49’

49’

49’

Max. no.  of bends

10

10

10

10

10

Liq.  tube size - OD

1/4"

3/8"

3/8"

3/8"

3/8"

Gas tube size - OD

5/8"

5/8"

5/8"

3/4"

3/4"

Cutrting Copper Tube

1/4 Tube

Copper Tube

Flaring Tool

See Table 2

X

Tube Diameter - OD

X (in.)

Inch

Imperial

Rigid

1/4

.051

.028

3/8

.063

.039

5/8

.087

.067

Tube Size (in.)

Torque (ft./lb.)

1/4 13.3 

3/8 31.0 

5/8 48.0 

Flared

 Tube

Flare

 Nut

Unit 

Fitting

Содержание IM818

Страница 1: ...uctless Split Type Air Conditioner Installation and Maintenance Manual IM818 Group Unitary Part Number IM818 Date March 2005 2005 McQuay International Indoor Unit Wireless Remote Control Standard Outd...

Страница 2: ...e Controller Operation Guide 18 Wired Wall Control Optional 19 Special Features 20 Dry mode 20 Heat mode heat pump only 20 Overheating protection heat pump only 20 Frost prevention 20 Fan speed and ra...

Страница 3: ...ect power before servicing can cause severe personal injury or death CAUTION Use copper conductors only Unit terminals are not designed to accept other types of conductors Failure to do so can cause d...

Страница 4: ...More Detail 32 1 4 32 1 4 14 3 4 13 3 4 36 5 8 36 5 8 Front Panel Frame Frame and Front Panel Model MLC 20 25 B BR 30 40 50C CR A 16 19 1 4 B 33 40 1 2 C 25 1 2 33 1 2 D 2 1 4 3 1 2 E 13 1 4 15 3 4 F...

Страница 5: ...es The suspending structure must be stronge enough to avoid amplifying noise and vibration The height above the finished ceiling must be 13 3 4 mini mum See Figure 4 Avoid excessive heat Do not instal...

Страница 6: ...er the com pressor stops Max head is 27 H2O Water Level Switch This normally closed switch will open and turn off the com pressor if the condensate level gets to high If it closes within 5 minutes the...

Страница 7: ...Reattach the air intake grille and filter to the front panel The grille can swing in 4 directions Position the grille to maxi mize accessibility when open See Figure 7 From Front Panel LED Connectors...

Страница 8: ...gure 10 Remove burrs from cut ends by holding tubing down wards to prevent metal chips from entering the tubing Slide flare nut on tubing Flare the tubing as shown in Figure 10 Figure 11 and Table 2 T...

Страница 9: ...ned back on This will require two disconnects one by the outdoor unit and one by the indoor unit Table 4 Wire Fuse Breaker Requirements Cooling Only Table 5 Wire Fuse Breaker Requirements Heat Pump On...

Страница 10: ...C I C MC FAN MOTOR GREEN YELLOW GREEN YELLOW COMP N L2 NOTE DISCONNECT CN6 IF CN4 IS USED KEY FIELD SUPPLY WIRING AS AIRSWING MOTOR DP DRAIN PUMP CONDENSATE COMP WHITE FAN MOTOR BROWN C CM BLUE DP MO...

Страница 11: ...SED KEY FIELD SUPPLY WIRING AS AIRSWING MOTOR DP DRAIN PUMP CONDENSATE 208 230V 1 PH L2 L1 10A REDRED BLUE REDRED RED R L1S L2 T L3 U T1V T2 W T3 A2 A1 BLACK RED BLUE WHITE COMP L N GREEN YELLOW RED B...

Страница 12: ...Y FIELD SUPPLY WIRING AS AIRSWING MOTOR DP DRAIN PUMP CONDENSATE 208 230V 1 PH 60Hz L2 L1 10A RED RED REDRED RED RED RED RED RED RED RED 1L1 3L2 5L3 2T1 4T2 6T3 1 2 A2 A1 BLUE BLACK BLUE BLUE RED BLAC...

Страница 13: ...CN6 IF CN4 IS USED KEY FIELD SUPPLY WIRING AS AIRSWING MOTOR DP DRAIN PUMP CONDENSATE WHITE FAN MOTOR CM DP MODEL MCK 020 025AR INDOOR UNIT HEAT PUMP MODEL MLC M4L020 025BR OUTDOOR UNIT HEAT PUMP L L1...

Страница 14: ...60Hz L2 L1 10A REDRED RED RED 21 L2 L3 22 T2 T3 A2 A1 BLUE WHITE COMP L N RED BLUE C R S COMPRESSOR NOTE FIELD INSTALL 10A FUSE IN BLUE WIRE AS SHOWN DP MODEL MCK 030AR INDOOR UNIT HEAT PUMP MODEL MLC...

Страница 15: ...08 230V 1 PH 60Hz L2 10A RED 1L1 5L3 1 2T1 6T3 2 A2 A1 BLUE COMP L N RED BLUE C R S COMPRESSOR NOTE FIELD INSTALL 10A FUSE IN BLUE WIRE AS SHOWN DP MODEL MCK 040AR 50AR INDOOR UNIT HEAT PUMP MODEL MLC...

Страница 16: ...OUTDOOR UNIT COOLING ONLY OPTIONAL LOW AMBIENT KIT OL MODEL MLC20BR 25BR OUTDOOR UNIT HEAT PUMP OPTIONAL LOW AMBIENT KIT FM CM 4 3 2 1 FSCM COMP N OF 4V TO INDOOR UNIT RED BLACK TH2 BLACK 4V BLACK BLA...

Страница 17: ...er ft when tubing length L is more than 25 feet see Installation Diagram on page 5 Charge operation This operation must be done by weighing the R 22 being added thru the service port on the 3 way suct...

Страница 18: ...ture Setting Set the desired room temperature by pressing the buttons to increase or decrease the set temperature The temperature setting range is from 60 F to 86 F Press both buttons simultaneously t...

Страница 19: ...air baffle for better air dis tribution 9 Display normally shows room temperature Momen tarily shows set point when a change is made 10 Heat symbol blinks while outdoor coil defrosts heat pump only 1...

Страница 20: ...ing Conditions Cooling 32 F on size 20 and 25 23 F on size 30 40 and 50 with optional Low Ambient Kit Heating heat pump only Ts Dry Bulb Temperature Th Wet Bulb Temperature Overall Checking Ensure tha...

Страница 21: ...or Lights IR Receiver LED Indicator Lights and On Off Switch SLEEP TIMER POWER HEAT TIMER POWER POWER TIMER SLEEP HEAT Mode or Fault Action or Possible Cause ON ON Timer on ON ON Sleep mode on ON ON H...

Страница 22: ...rting Wait for 3 to 4 minutes for the compressor to start operating Fans and compressor do not operate Power failure Check fuse or circuit breaker Power supply is disconnected Delay timer may be set i...

Страница 23: ...nel by wiping it using soft cloth soaked in lukewarm water below 40 C 104 F with neutral detergent solution Note Do not use gasoline volatile substances or chemicals to clean the unit Every year Conde...

Страница 24: ...818 2004 McQuay International www mcquay com 800 432 1342 This document contains the most current product information as of this printing For the most up to date product information please go to www...

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