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Operation

Test the Coupon

Allow the coupon to come to temperature in a 73°F ± 5° 
(23°C ± 2.8°) environment.

IMPORTANT:

 In the field, a truck cab or temporary building can be used to 

bring the coupon to temperature.
Insert the coupon into the guided side bend tester, laying flat with the 

beaded section directly under the top bar, and on top of the side bars. 
The alignment here is critical so as to test the right portion of the pipe. 

Misalignment can cause flawed results and errors in testing.
Turn the pressure release valve to close. Pump the hydraulic pump handle at 

a medium speed, keeping a constant pace.
Stop pumping the handle when the coupon has been bent up to the angle 

required by the test specifications. The bend angle label on either side of the 

tester will help determine if you reached the desired bend angle. The yellow 

label will indicate the exterior bend angle and the white label will indicate 

the interior bend angle. If there is no other guidance or specification we 

recommend a bend angle of 90°-120° (yellow label) or 90°-60° (white 

label).

NOTICE:

 Do not exceed specified bend angle. Excessive pressure will 

damage the tester and/or invalidate results.
Release pressure in the tester by opening the pressure release valve.
Remove the coupon from the tester.

TX04369-02-10-15-

3 - 3

PH

04

66

4-

04

-0

4-14

PH

04

66

6-0

4-

04

-14

PH

04

66

7-

04

-0

4-14

PH

04

56

7-10

-10

-11

PH

04

66

5-0

4-

04

-14

(Interior Angle)

Bend Angle

Bend Angle

90°

Interior Angle

(white label)

120°

Bend Angle

(yellow label)

Содержание Guided Side Bend Tester

Страница 1: ...Manual S07101 Revision D 12 18 Guided Side Bend Tester Operator s Manual Original Language English...

Страница 2: ...oduct and other products could be protected by patents or have patents pending All the latest patent information is available at patent mcelroy com Cancer and Reproductive Harm www P65warnings ca gov...

Страница 3: ...cElroy University For more than 30 years McElroy has been the only pipe fusion machine manufacturer to continuously offer advanced training Course offerings are meant to enhance your efficiency produc...

Страница 4: ...Fulton Street Tulsa Oklahoma 74158 0550 PHONE 918 836 8611 FAX 918 831 9285 EMAIL fusion McElroy com Note Certain repairs warranty work and inquiries may be directed at McElroy s discretion to an aut...

Страница 5: ...ance Preventative Maintenance 4 1 Cleaning the Machine 4 1 Check Hydraulic Fluid 4 1 Bleeding the Hydraulic System 4 2 Fasteners Must Be Tight 4 2 Maintenance Checklist Maintenance Checklist 5 1 Speci...

Страница 6: ...actices IMPORTANT can help you do a better job or make your job easier in some way PELIGRO PELIGRO WR00051 11 30 92 TX00030 12 1 92 Read and Understand Do not operate this equipment until you have car...

Страница 7: ...sual sounds SMELL odors like burning insulation hot metal burning rubber hot oil or natural gas FEEL any changes in the way the equipment operates SEE problems with wiring and cables hydraulic connect...

Страница 8: ...is equipped with a 1 inch diameter ram and two supporting pins A hydraulic cylinder moves the ram up and down along a guide in the fixture The hydraulic cylinder is mounted on the top of the fixture a...

Страница 9: ...onsidered part of the qualitative testing process TX04363 11 1 11 PH04572 10 10 11 Overview 2 2 Pressure Release Valve The pressure release valve is used to unload pressure in the hydraulic pump The v...

Страница 10: ...l and straight edge to layout the rough cut segment A reciprocating saw with a coarse woodcutting blade chain saw or band saw is used to cut a rough cut segment from the fusion joint A small table pla...

Страница 11: ...the pipe Testing specifications may require multiple coupons from the same fusion joint Cut the pipe on the designated markings using a reciprocating saw chain saw or band saw IMPORTANT The use of a d...

Страница 12: ...planer will pull the coupon through there is no need to force the coupon Plane the coupon to the specified thickness within the tolerance of your bend test specifications Tighter tolerances will impr...

Страница 13: ...coupon has been bent up to the angle required by the test specifications The bend angle label on either side of the tester will help determine if you reached the desired bend angle The yellow label w...

Страница 14: ...cedure properly Use a DataLogger with the fusion machine to verify the procedure is correct Was the proper cooling time for the joint used Adverse Conditions Was the fusion joint made in an extreme am...

Страница 15: ...TX04082 5 25 10 CD00142 11 2 94 CD00178 5 3 96 4 1 Check Hydraulic Fluid The hydraulic fluid level should be checked periodically If the hydraulic oil is not full when the cylinder is retracted oil mu...

Страница 16: ...ne moving the cylinder down and releasing the pressure several times When bled the machine should move immediately when pumped Any pause may indicate that there is air still in hydraulic system Repeat...

Страница 17: ...ean Support pins rotate freely Machine is free of hydraulic leaks Hydraulic pump is filled to correct level All hardware is on the machine Hydraulic gauge shows pressure All nuts and bolts are tight H...

Страница 18: ...all Hand pump system tests coupon Pressure Rating 200 psi 13 8 bar 1st Stage 10 000 psi 700 bar 2nd Stage Max Handle Effort 78 lbs 35 4 Kg Stroke 5 127mm Usable Oil Capacity 20 in 328 cm Dimensions Wi...

Страница 19: ...his manual is waterproof tear resistant grease resistant abrasion resistant and the bonding quality of the printing ensures a readable durable product The material does not contain any cellulose based...

Страница 20: ......

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