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Cut the Tool Off

Cut the tool at the bead between the gland fitting and the nipple, 

or the gland fitting and the ball valve, whichever was fused to the 

gland fitting.

TX01155-10-02-17

5 - 2

Hot Tap Operation

Close Valve or Squeeze Off Nipple

If the tool was made up with a ball valve in line, close the ball 

valve.
If there is no valve, use squeeze off tool to shut off all line flow.

IMPORTANT:

 Metric Hot Tap Tool lengths were designed for the 

use of ball valves. Consult local regulations about using squeeze 

off tools.

TX01153-10-02-17

Retract Cutter

Pull the cutter away from the main and as far into the tool as possible.
Stand clear of cutter shaft and loosen the movable jaw enough to allow 

the bearing housing to come out of the jaw.

The cutter shaft can move back with force when 

unclamped from jaw. Stand clear of shaft travel to 

avoid the possibility of injury.

Make sure cutter is as far into the tool as possible.

TX01152-11-18-96

Bleed Off All Pressure

Use standard static charge precautions.
Open pressure relief valve and bleed off all pressure. A hose can 

be attached to direct pressure away from personnel.

Explosive atmosphere. Gas can ignite, causing 

explosion, death or serious injury. During the 

process some of the fluid in the main must be 

bled and could ignite. Direct bleed off out of the 

work area and avoid static electricity and other 

ignition sources.

Remove fusion machine from fitting gland.

TX01154-10-02-17

PH00

99

6-11-19-9

6

PH

02

414

-2

-19-0

3

PH

02

418-

2-19-0

3

PH

02

415-

2-19-0

3

¡PELIGRO!

Содержание 220002

Страница 1: ...Manual 224901 Revision T 10 18 2 3 4 6 63mm 90mm 110mm 125mm 160mm Hot Tap Tools Operator s Manual...

Страница 2: ...oduct and other products could be protected by patents or have patents pending All the latest patent information is available at patent mcelroy com Cancer and Reproductive Harm www P65warnings ca gov...

Страница 3: ...ance your efficiency productivity and safety in the proper use of McElroy machines McElroy University classes are structured so that the skills learned and the machines used in each class closely matc...

Страница 4: ...Fulton Street Tulsa Oklahoma 74158 0550 PHONE 918 836 8611 FAX 918 831 9285 EMAIL fusion McElroy com Note Certain repairs warranty work and inquiries may be directed at McElroy s discretion to an aut...

Страница 5: ...Pressure Test Tool Make up 5 1 Clamp Tool in Fusion Machine 5 1 Begin Tapping 5 1 Retract Cutter 5 2 Close Valve or Squeeze Off Nipple 5 2 Bleed Off All Pressure 5 2 Cut the Tool Off 5 2 Complete Serv...

Страница 6: ...MPORTANT can help you do a better job or make your job easier in some way TX00030 12 1 92 PELIGRO Read and Understand Do not operate this equipment until you have carefully read and understand all the...

Страница 7: ...hard hat safety shoes safety glasses and other applicable personal protective equipment Remove jewelry and rings and do not wear loose fitting clothing or long hair that could catch on controls or mo...

Страница 8: ...being fused Follow the procedure carefully and adhere to all specified parameters NOTICE Failure to follow pipe manufacturer s procedure could result in a bad joint Always follow pipe manufacturer s...

Страница 9: ...machine or electrofusion coupling to fuse two pipes together IMPORTANT A butt fusion machine is required to fuse to the hot tap tool TX01131 10 02 17 CD326 9 2 7 96 Fusion Procedures Use standard fac...

Страница 10: ...he hot tap cutter could drop the cut coupon into the main pipe Use a compact pipe cutter and insert the cutter around the test port with the cutter flush against the saddle Rotate the cutter until the...

Страница 11: ...02 17 CD00331 11 5 96 Hot Tap Tool Make up length Cutter Dimensions 63mm 41 7 8 1064mm 1 8 3mm 3 5 8 L x 1 1 2 D 92mm L x 38mm D 90mm 52 3 4 1340mm 1 8 3mm 2 7 8 L x 2 1 4 D 73mm L x 57mm D 110mm 55...

Страница 12: ...the measured components Fuse branch saddle to main using appropriate sidewall fusion machine Fuse ball valve to nipple using appropriate fusion machine Fuse other end of ball valve to the hot tap too...

Страница 13: ...e the nipple to the ball valve using the appropriate fusion machine Cut excess from nipple so the overall length of the assembly matches the table below Be sure to leave some material for face off and...

Страница 14: ...being tapped TX01149 10 02 17 Begin Tapping Attach the ratchet wrench to the hex at the end of the cutter drive shaft Using a manual fusion machine apply moderate pressure on the movable handle and r...

Страница 15: ...nd loosen the movable jaw enough to allow the bearing housing to come out of the jaw The cutter shaft can move back with force when unclamped from jaw Stand clear of shaft travel to avoid the possibil...

Страница 16: ...the service line to pressurize TX01157 11 18 96 Complete Service Line Make fusion to complete the service line TX01156 10 02 17 Prepare Tool For Next Tap Remove coupon from cutter using a long handled...

Страница 17: ...bs 11 8 Kg 63mm tool 13 1 lbs 6 0 Kg 90mm tool 15 6 lbs 7 1 Kg 110mm tool 17 lbs 7 7 Kg 125mm tool 19 5 lbs 8 9 Kg 160mm tool 21 2 lbs 9 6 Kg Maximum working pressure Same pressure rating as pipe bein...

Страница 18: ......

Страница 19: ...his manual is waterproof tear resistant grease resistant abrasion resistant and the bonding quality of the printing ensures a readable durable product The material does not contain any cellulose based...

Страница 20: ......

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