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8.
Assemble guide ring (#11), hydraulic seal (#9) and
shaft wiper seal (#8) into seal cap (#13).
9.
Install washer seal (#2) and seal cap assembly (#13)
over piston shaft (#12) and into control head housing
(#7).
10. Assemble socket pipe plugs (#15 & 16) into control
head housing using LOCTITE #565 pipe sealant.
11. Install hydraulic fitting (#6) into control head housing.
Handle Assembly Procedure
Refer to Handle Assembly, page 24.
1.
Install shift linkage (#16) to control head with
shoulder bolt (#18), washer (#27) and lock nut (#26).
2.
Assemble shift bracket (#10) to shift linkage (#16)
with shoulder bolt (#18), washer (#27) and lock nut
(#26)
3.
Install the control head assembly (#9) into the handle
tube (#8) with four flange lock screws (#28).
4.
Install plain bearings (#14) into each side of handle
tube (#8).
5.
Install control shaft (#20) into handle tube (#8) and
secure with retaining rings (#5).
Note: Control shaft can be install for either right or left
hand operation.
6.
Install control handle (#17) to control shaft (#20) and
secure by driving spiral pin (#30) thorough handle
hub & control shaft.
7.
Assemble shift bracket (#10) to control shaft (#20)
with flange lock screws (#25).
8.
Install throttle lever (#7) to handle tube (#8) with flat
head screw (#22), lock washers (#24) and hex nuts
(#23).
9.
Install handle bars (#11 & 12) to handle tube (#8)
using flange lock screws (#31).
10. Install tube cap (#13) to handle tube (#8) with self
tapping screws (#1).
11. install bumper bracket (#15) to handle tube (#8) using
flange lock screws (#29).
12. Assemble threaded rod (#2), hex nuts (#32) and
handle bumper (#3) to bumper bracket (#15).
13. Assemble shock mounts (#21) to handle tube (#8)
with flange lock screws (#33).
14. Assemble spindle mounts (#6) to shock mounts (#21)
with flat head screws (#34).
Final Assembly
Refer to Main Assembly, page 22.
1.
Install the handle mounts (#6) onto the handle
assembly (#18).
2.
Route the hydraulic line (#20) through engine deck
and up inside of the handle tube.
3.
Secure the handle assembly (#18) to the engine deck
with four hex head flange screws (#26).
4.
Secure the hydraulic line (#20) to the hydraulic
control head fitting.
5.
Install roll cage assembly (#5) to engine deck (#19)
using flange lock screws (#26) and flange lock nuts
(#27)
6.
Lower engine assembly (#19) onto base plate
assembly (#4).
7.
Push lip of bellow (#3) through hole in engine deck
(#19) and secure with bellow retainer (#13) and
flange lock screws (#23).
8.
Install engine assembly to engine deck with four
bolts, lock washers and washers (#13, #15 & #16) or
(#12, #13 & #14) through the engine block into engine
deck. (gasoline engine may also require shims #10 &
#11).
9.
Install throttle cable (#21) to engine.
10. Install tie wrap at bottom of handle to hold hydraulic
hose & throttle cable together.
11. Install four bolts (#28) lock washers (#32) and
washers (#33) through engine deck into shock
mounts on bottom plate.
12. Refer to the
Belt Adjustment
section of this manual
to complete assembly.
13. Bleed the hydraulics according to the
Bleeding and
Adjustment of Hydraulic Controls
section of this
Manual.
14. Assemble side covers (#14) to bottom plate (#4)
using flange lock screws (#22).
Содержание GPR78D
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Страница 33: ...30 21 6 5 48 5 0 6 06 1 1 21 3 Gasoline Engine Assembly...
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