MAZZELLA NTM BG7 Скачать руководство пользователя страница 13 | Manualshive

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CHAPTER 4

ELECTRICAL CONTROLS AND OPERATION

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Figure 3: Main Control Box Fuse

Figure 4: QCPP E 1-6 Fuse Location

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Содержание NTM BG7

Страница 1: ......

Страница 2: ...STANDS REELS AND EXPANDABLE ARBORS 11 HYDRAULIC SYSTEMS 16 Maintenance 16 Hydraulic Fluid Troubleshooting 16 DRIVE SYSTEM 19 SHEAR ASSEMBLY 20 ENTRY GUIDE AND DRUM ASSEMBLY 23 RUN OUT TABLES 24 POST...

Страница 3: ...ure 10 Tightening the Chain 19 Figure 11 Shear Height Adjustment 20 Figure 12 Shear Left Right Adjustment and Removal 21 Figure 13 Entry Guide Adjustment 23 Figure 14 Entry Drum Adjustment 23 Figure 1...

Страница 4: ...ically Driven Polyurethane Rollers Shear Hydraulically Powered hardened tool steel dies and blades w Panel Recognition Proximity Sensor Hydraulic Fluid 15 Gallons 32AW Coil Width 20 500mm Straight Bac...

Страница 5: ...of reeled coils 5 USE ONLY properly rated devices for lifting reeled coils into or out of the reel stand assembly 6 DO NOT wear loose clothing jewelry etc that could become entangled in the moving pa...

Страница 6: ...ins and sprockets The chains should be just snug An over tightened chain is just as bad for the machine as a loose chain Idler sprockets are provided on each chain for this purpose 6 Lubricate the cha...

Страница 7: ...me Pressure High Temperature Grease with Syncolon PTFE Catalog No 71160 400 gram container Available from MSC Supply at 1 800 645 7270 EP Grease for Arbor Nuts and Pillow Blocks Grease Lubricants Type...

Страница 8: ...panel through the machine NOTE For operator safety your machine will not run continuously in reverse B JOG RUN Switch This selector switch allows you to run the machine continuously or jog material t...

Страница 9: ...escribed above and the PLC Computer Batch and Length Control Computer covered in Appendix B This cable must be connected to one or the other in order for the machine to operate B The Main Control Cabl...

Страница 10: ...ntinuity tester If it is bad replace with a new fuse and re connect spring loaded holder ELECTRIC MOTOR MACHINES Figure 4 Electric motor machines have an additional 10 amp time delay fuse protecting t...

Страница 11: ...CHAPTER 4 ELECTRICAL CONTROLS AND OPERATION 8 Figure 1 Controls...

Страница 12: ...CHAPTER 4 ELECTRICAL CONTROLS AND OPERATION 9 Figure 2 Main Control Cable...

Страница 13: ...CHAPTER 4 ELECTRICAL CONTROLS AND OPERATION 10 Figure 3 Main Control Box Fuse Figure 4 QCPP E 1 6 Fuse Location...

Страница 14: ...remove 2 screws C until end collar is free to slide Slide it to the inside position for 20 ID or outside position for 16 ID coil Align it to the respective threaded holes in the reel shaft Re insert...

Страница 15: ...CHAPTER 5 REEL STANDS REELS AND EXPANABLE ARBORS 12 Figure 5 Expandable Arbor Set Up...

Страница 16: ...d be used to keep the coil from uncoiling too fast during the fabrication of panels Apply just enough drag to keep coil tensioned Figure 6 Caution Do not over tighten Hold Down Bars during machine ope...

Страница 17: ...CHAPTER 5 REEL STANDS REELS AND EXPANABLE ARBORS 14 Figure 6 Expandable Reel Assembly...

Страница 18: ...d position and thread the handle onto the hold down bolt If you are going to run panel from this coil tighten the left and right handle just snug Final adjustment of tension should be made while runni...

Страница 19: ...roximately 5 below the top of the filler neck When checking the fluid level also note the color and condition of the fluid It should be clear in color Hydraulic Fluid Troubleshooting CONDITION SOLUTIO...

Страница 20: ...CHAPTER 6 HYDRAULIC SYSTEMS 17 Figure 7 Hydraulic System Overview...

Страница 21: ...CHAPTER 6 HYDRAULIC SYSTEMS 18 Figure 8 Hydraulic System Details Figure 9 Hydraulic Fluid Level...

Страница 22: ...ning sprockets will need to be adjusted to keep the chain tight If the chain is loose follow the procedure below to tighten Chain tightening procedure 1 Loosen the bolt s and jam nut s that secure the...

Страница 23: ...Limit Switches electronically lock out the drive system when the shear is in motion The Bottom Pressure Switch sends the shear back up once the set pressure is reached SHEAR ADJUSTMENTS The shear is a...

Страница 24: ...A bolts and replace the cover Removing the shear body If the gutter becomes damaged during forming it may be necessary to remove the shear body in order to get the gutter out of the machine Follow the...

Страница 25: ...s at least once a day during normal use or whenever cutting surfaces look dry Proper lubrication is essential to clean cuts rust prevention and longevity Super Lube Multi Purpose Synthetic Dri Film Ae...

Страница 26: ...CHAPTER 9 ENTRY GUIDE DRUM ASSEMBLY 23 ENTRY GUIDE AND DRUM ASSEMBLY ENTRY GUIDE ADJUSTMENT Figure 13 Entry Guide Adjustment ENTRY DRUM ADJUSTMENT Figure 14 Entry Drum Adjustment...

Страница 27: ...ly away from the shear 2 Open the leg assembly and attach the Run Out Table Adapter angle to the table 3 Lift the attachment end of the table and insert the Run Out Table adapter angle into the gap be...

Страница 28: ...to Figure 22 1 Remove the top cover closest to the shear 2 Locate the post face knife roller 3 Loosen the bolt insert a 5 32 allen wrench into the allen wrench hole in the shaft and rotate the shaft u...

Страница 29: ...their solutions follow below 1 Shear travels to the bottom of the stroke and does not return to the top of the stroke You can hear the hydraulic system laboring and pushing the Red Shear Up Button do...

Страница 30: ...ot run the next panel SOLUTION Remove the Shear Cover Note the 2 Limit Switch Arms A Figure 18 Lift the arms one at a time If one of them stops the hydraulic system laboring then that Limit Switch arm...

Страница 31: ...not work SOLUTION 1 Check fuse inside of Manual Control Box Replace if blown with a 10 amp time delay fuse Figure 3 on page 10 SOLUTION 2 If you have a gasoline engine check the condition of the batte...

Страница 32: ...empty material from the forming area of the machine To engage or disengage the hook assembly simply loosen both A bolts Slide the hook assembly toward the center of the machine to make a straight back...

Страница 33: ...CHAPTER 13 HOOK ASSEMBLY OPTIONAL 30 Figure 20 Bead Roller Adjustment...

Страница 34: ...n the bottom of the computer on the right side Make sure that the key and slot are aligned and carefully start the threads on the connection Turn clockwise until snug Caution DO NOT rotate the cable c...

Страница 35: ...ONTROLLER A 2 Figure 22 AMS Box With Cables Introduction Overview The AMS Controls MP465 is an industrial controller used to control cut to length machinery Figure 23 shows the front panel of MP465 Fi...

Страница 36: ...ntroller must be in Manual mode Production Procedures Screen Navigation Keypad The keypad uses hot keys to enable quick entry into certain screens Program Press Program to program a Job Number Quantit...

Страница 37: ...the controller on and off Turn the switch to the right to apply power to the controller unit Turn the switch to the left to remove power Note If the controller unit has been wired to by pass this swi...

Страница 38: ...d previously Length Calibration Note Calibration is typically required only during machine commissioning or after changing coil stock Length calibration adjusts for errors in the size and tracking of...

Страница 39: ...n factor is greater than 110 or less than 90 the Calibration Out of Range error message displays and the calibrate cycle is ignored Clear Controller Memory A quick way to clear out all of the Jobs fro...

Страница 40: ...er the controller tells it to The stopping reaction can be viewed by pressing and releasing the Calibration key until the screen title displays REACTION 1 will allow you to display the controllers sto...

Страница 41: ...kwise Turn power off on computer Turn power back on and press the 9 button while the boot screen is on If direction is set to CCW press the enter button To change from CW use arrow button to scroll do...

Страница 42: ...M 380 000 1 Electrical Assembly Parts List FWM 380 000 2 Electrical Assembly Component Details FWM 381 000 1 Control Box Assembly Parts List FWM 381 000 2 Control Box Assembly Outside Inside Views FWM...

Страница 43: ......

Страница 44: ...ROMMET 3 4 ID 1 1 2 OD 2 1 FAS HC5 118 HEX HEAD CAP SCREW 1 4 20 x 1 LG 3 2 FAS HC5 278 HEX HEAD CAP SCREW 1 4 20 x 2 LG 4 3 FAS NUY 188 NYLOC HEX NUT 1 4 20 5 2 FAS SRM 207 SCREW PAN HEAD 8 x 1 2 PHI...

Страница 45: ...IT SWITCH ASSEMBLY SHEAR TOP OF STROKE SSP 340 000 BRN RIGHT 47 46 BLK BLU 47 WHT WHT N C N O 46 BRN BLK 51 BLU 50 50 BRN BLU BLK CONTROL REV MOTOR FOR WHT A 52 53 BRN B BLU 55 BLK 56 WHT 52 56 55 53...

Страница 46: ...4 POLE TERM BLOCK 10 2 ELC 400 036 EURO STRIPS 11 40 FT ELC 400 040 WIRE 18 Ga AWG 600v TFFN BLK 12 18 IN ELC 400 044 TAPE DOUBLE COATED FOAM x 1 13 1 ELC 400 045 HOLE SEAL 1 2 KO 14 1 ELC 400 046 LEX...

Страница 47: ...ORP DRAWN BY DATE CHECK BY DATE TOLERANCES PART NAME SHEET PART NUMBER REVISION 9 CONTROL BOX ASSEMBLY FWM 381 000 2 4 OF XX 01 XXX 005 FRACTION 1 32 ANGLE 1 2 Fry 06 24 04 N A NONE SEE BOM 24 1 24 FO...

Страница 48: ...O N C N C N O BRN BLU WHT BLK N C N O N C N O IN T O S L S RIGHT IN BRN BLU WHT BLK N O N O N O N O WHT BLK GRN BLK GRN WHT BRN BLK REMOTE BLK WHT RED GRN LATCH ELEC GRD 12V 12V ORG BLU KILL GAS STAR...

Страница 49: ...J 98 62 SO2 61 99 K 36 73 44 RUN 58 N O 12V 4 3 6 7 START JOG N O 4 PANEL LENGTH 2 1 WIRE NUMBER 2 PIN NUMBER LEGEND FUSE 8 97 QCPP GAS KILL SWITCH QCPP START 12V QCPP CONTACT N O 25 28 CONTACT N C 5...

Страница 50: ...1 6 2 6 5 E 3 3 r d D r S t e 4 0 A u r o r a C O8 0 0 1 1...

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