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Component Testing 

 

!

WARNING

 

To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test 
procedures require power to be connected. Discharge capacitor through a resistor before attempting to service.  
Ensure all ground wires are connected before certifying unit as repaired and/or operational.

 

6 16026312 

©2006 Maytag Services

 

 

Component Description 

Test 

Procedures 

Capacitor 
 
    

Run capacitor connects to relay   terminal 
3 and L side of line. 
 
Some compressors do not require a run 
capacitor; refer to the Technical Data 
Sheet for the unit being serviced. 

 
 
 
 
 
 
 
1. 

Disconnect power to refrigerator. 

2. 

Remove capacitor cover and disconnect capacitor wires. 

3. 

Discharge capacitor by shorting across terminals with a resistor for 1 minute.

4. 

Check resistance across capacitor terminals with ohmmeter set on “X1K”     

scale. 

 

Good

—needle swings to 0 ohms and slowly moves back to infinity. 

 

Open

—needle does not move. Replace capacitor. 

 

Shorted

—needle moves to zero and stays. Replace capacitor. 

 

High resistance leak

—needle jumps toward 0 and then moves back to 

constant high resistance (not infinity). 

 

Condenser 

Condenser is a tube and wire 
construction located in machine 
compartment. 
 
Condenser is on high pressure discharge 
side of compressor. Condenser function 
is to transfer heat absorbed by refrigerant 
to ambient. 
 
Higher pressure gas is routed to 
condenser where, as gas temperature is 
reduced, gas condenses into a high 
pressure liquid state. Heat transfer takes 
place because discharged gas is at a 
higher temperature than air that is 
passing over condenser. It is very 
important that adequate air flow over 
condenser is maintained. 
 
Condenser is air cooled by condenser fan 
motor. If efficiency of heat transfer from 
condenser to surrounding air is impaired, 
condensing temperature becomes higher. 
High liquid temperature means liquid will 
not remove as much heat during boiling 
in evaporator as under normal conditions. 
This would be indicated by higher than 
normal head pressures, long run time, 
and high wattage. Remove any lint or 
other accumulation, that would restrict 
normal air movement through condenser.
 
From condenser the refrigerant flows into 
a post condenser loop which helps 
control exterior condensation on flange, 
center mullion, and around freezer door. 
Refrigerant flows through the drier to 
evaporator and into compressor through 
suction line. 
 

Leaks in condenser can usually be detected by using an electronic leak  detector 
or soap solution. Look for signs of compressor oil when checking for leaks. A 
certain amount of compressor oil is circulated with refrigerant. 
 
Leaks in post condenser loop are rare because loop is a one-piece copper tube. 
 
For minute leaks 
1.  Separate condenser from rest of refrigeration system and pressurize 

condenser up to a maximum of 235 PSI with a refrigerant and dry nitrogen 
combination.  

2.  Recheck for leaks. 

WARNING

!

 

To avoid electrical shock which can cause severe personal injury or death, 
discharge capacitor through a resistor before handling. 

 

 
 
 
 

 

WARNING

!

To avoid severe personal injury or death from sudden eruption of high 
pressures gases, observe the following: 

Protect against a sudden eruption if high pressures are required for leak 
checking. 
Do not use high pressure compressed gases in refrigeration systems 
without a reliable pressure regulator and pressure relief valve in the 
lines. 

Содержание AFD25BCZX Series

Страница 1: ...includes but is not limited to the following Amana AFI2237AE AFI2538AE AFD25BCZX AFD25WBZX Service This manual is to be used by qualified appliance technicians only Maytag does not assume any responsi...

Страница 2: ...AIRS WARNING To avoid risk of severe personal injury or death disconnect power before working servicing on appliance to avoid electrical shock To locate an authorized servicer please consult your tele...

Страница 3: ...tem Diagnosis 27 Disassembly Procedures DoorRemoval Fresh Food Doors 30 Freezer Drawer 30 Refrigerator Compartment Upper Light Bulb Cover 30 Light Bulb Assembly 30 Light Bulb Sockets 30 Light Switches...

Страница 4: ...ood compartment Large surface of evaporator allows heat to be absorbed from both fresh food and freezer compartments by airflow over evaporator coil causing some of the liquid to evaporate Temperature...

Страница 5: ...1 Disconnect power to refrigerator 2 Discharge capacitor if present by shorting terminals through a resistor 3 Remove compressor leads and use an ohmmeter set on highest scale 4 Touch one lead to comp...

Страница 6: ...ser It is very important that adequate air flow over condenser is maintained Condenser is air cooled by condenser fan motor If efficiency of heat transfer from condenser to surrounding air is impaired...

Страница 7: ...l board testing to check operation of motor 2 If fan motor does not operate check for voltage at motor leads 3 Replace motor if power is present 4 Replace Control board if no power Ice Box fan motor I...

Страница 8: ...frigerant Passing through suction line to compressor the refrigerant picks up superheat a relationship between pressure and temperature that assures complete vaporization of liquid refrigerant as the...

Страница 9: ...erate check for voltage at damper 3 If no voltage at damper replace control board Auger Motor Auger motor is controlled by Dispenser switch Depressing dispenser switch activates Auger Motor Ice Box So...

Страница 10: ...ester oil system Equipment must be exclusively used for HFC134a Exclusive use of equipment only applies to italic items Evacuation pump Check with vacuum pump supplier to verify equipment is compatibl...

Страница 11: ...Run lead on test cord attaches to R terminal on compressor Service Procedures C R S Fuses Capacitor Compressor Switch To AC supply Attaching Capacitor for Compressor Test 5 Connect a known good capac...

Страница 12: ...gerant leaks are best detected with halide or electronic leak detectors Testing Systems Containing a Refrigerant Charge 1 Stop unit operation turn refrigerator off 2 Holding leak detector exploring tu...

Страница 13: ...han normal head pressure and wattage while low side is being pumped out Testing for Restrictions To determine if a restriction exists 1 Attach gauge and manifold between suction and discharge sides of...

Страница 14: ...ll other valves and start vacuum pump Vacuum Pump 6 cm Copper Tubing Compressor Compressor Process Tube Charging Hose Thermistor Vacuum Gauge Low Side Gauge E Valve B D Valve High Side Gauge Charging...

Страница 15: ...e 5 Start compressor and draw remaining refrigerant from charging hoses and manifold into compressor through compressor process tube 6 To check high side pinch off drier process tube Close valve D to...

Страница 16: ...R0174075 1 4 O D X 18 length and part R0174076 5 16 O D X 24 length must be used when replacing tubing Avoid system contamination by using Towerdraw E610 evaporating oil part R0157532 when flaring sw...

Страница 17: ...of 20 minutes after thermocouples are installed Turn control to colder to obtain required on time Wattage reading must be recorded in conjunction with temperature test to confirm proper operation Suc...

Страница 18: ...Flow 20 22 25 cu ft Bottom Mount Refrigerant Flow Diagram EVAPORATOR COMPRESSOR DISCHARGE TUBE CONDENSER CAPILLARY TUBE SUCTION TUBE DRYER PRO CESS TUBE POST CONDENSER TUBE Note Capillary Tube and Suc...

Страница 19: ...2006 Maytag Services 16026312 19 Cabinet Air Flow 20 22 25 cu ft Bottom Mount Cabinet Air Flow Diagram...

Страница 20: ...20 16026312 2006 Maytag Services 20 22 25 cu ft Model Bottom Mount Machine Compartment Air Flow Diagram Machine Compartment Air Flow COMPRESSOR CONDENSER FAN ASSEMBLY CONDENSER DRIP PAN...

Страница 21: ...penser 20 22 25 cu ft Model Bottom Mount Water Flow Diagram Water Line Water Inlet to Ice Maker Water Inlet to Dispenser Water Solenoid to Ice Maker Dispenser Water Tank to Ice Maker Dispenser Water S...

Страница 22: ...22 16026312 2006 Maytag Services 20 22 25 cu ft Model Bottom Mount Water Flow Schematic Water Flow Schematic 1 4 O D PLASTIC TUBING 1 4...

Страница 23: ...Sweat Pattern TOP Classification of Condensation 1 Haze or Fog 2 Beading 3 Beads or small drops 4 Drops running together Conditions after 4 hour Laboratory Sweat Test Ambient 90 dF Relative humidity 8...

Страница 24: ...nsumer education Warm or hot foods placed in cabinet Consumer education Cold control set too warm Set control to colder setting Poor door seal Level cabinet Adjust hinges Replace gasket Refrigerator a...

Страница 25: ...ystem Refrigerant overcharge Check for overcharge Evacuate and recharge system Unit runs continuously Air in system Check for low side leak Repair evacuate and recharge system Unit runs continuously T...

Страница 26: ...som e com pressors do not require m otor capacitor Check capacitor for open short Replace if necessary NO TE Discharge capacitor before testing Faulty fan m otor Check fan m otor Replace if failed Re...

Страница 27: ...st system the refrigerant will flood out and cause the suction line to frost or sweat The cause of this problem should be corrected rather than to purge refrigerant from the sytem Running the freezer...

Страница 28: ...the system replace the drier filter evacuate and recharge with the specified refrigerant charge If the unit performs normally three possibilities exist 1 refrigerant loss 2 partially restricted drier...

Страница 29: ...mbient temperature raises Refrigerators installed in ambient temperatures lower than 60 F will not perform as well because the pressures within the system are generally reduced and unbalanced This mea...

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Страница 41: ...t Safety Instructions 1 2 Quick Reference Guide 3 Installation 4 9 Using the Controls 10 11 Ice And Water 12 13 Water Filter 14 15 Fresh Food Features 16 17 Freezer Features 18 Food Stor age T ips 19...

Страница 42: ...adapter plug Power supply cord with three prong grounding plug Grounding type wall receptacle To reduce risk of injury or death follow basic precautions including the following Important Child entrapm...

Страница 43: ...air instructions Do not attempt service if instructions are not understood or if they are beyond personal skill level 13 Always disconnect refrigerator from electrical supply before attempting any ser...

Страница 44: ...f lights Use to lock all functions To activate press until green light illuminates To deactivate press and hold the pad for three seconds until green light turns off Use to select water Use to fill la...

Страница 45: ...pace behind the machine compartment cover located in the rear for proper air circulation Subflooring or floor coverings i e carpet tile wood floors rugs may make your opening smaller than anticipated...

Страница 46: ...efrigerator door from center hinge pin Remove door closure from center hinge pin on the right side and retain for later use right side door closure Note For refrigerators in operation shut off water b...

Страница 47: ...ile holding refrigerator door upright tighten down top hinge with 5 16 hex head driver 4 Reconnect connector 5 Connect the waterline tubes firmly by pushing one waterline inside the other 6 Slide the...

Страница 48: ...ront hook supports into slots located on inside of each slide Note All four drawer bracket supports must be in the proper slots for the drawer to function properly see inset for detail 3 Lower door fr...

Страница 49: ...are inch without filter Do not use a self piercing or 3 16 saddle valve Both reduce water flow and can become clogged over time and may cause leaks if repair is attempted Tighten nuts by hand to preve...

Страница 50: ...tion is secure Connect tubing to frame with water tubing clamp C Slide waterline into retainer then turn on water supply Check for leaks and correct if necessary Continue to observe the water supply c...

Страница 51: ...large items that will not fit into the dispenser area i e sport bottles pitchers large pans coffee pots This feature allows added convenience of dispensing ice and water simultaneously To use choose...

Страница 52: ...after excessive or lengthy door openings Using the Controls To Activate Continuous Light Press Light pad again The On indicator light will illuminate To Deactivate Auto or Continuous Light Press the L...

Страница 53: ...onal flushing may be required in some households where water is of poor quality To Dispense Ice and Water Select Water or Cube ice mode by pushing button on dispenser control panel A green light above...

Страница 54: ...quick chilling These items can cause the ice maker to malfunction Press the switch on the ice maker front to OFF when the water supply is to be shut off for several hours To avoid personal injury or...

Страница 55: ...o sink and dispose in normal household trash 3 Wipe up excess water in filter cover and continue with Initial Installation steps 2 through 3 The filter should be changed at least every 12 months Impor...

Страница 56: ...s Taste and Odor Reduction Chlorine Taste Odor Mechanical Filtration Unit Particulate Reduction Class 1 Standard No 53 Health Effects Chemical Reduction Unit Lead Atrazine Lindane Benzene Carbofuran p...

Страница 57: ...ompartment can be moved to different locations to accommodate storage needs To use the dairy center raise the cover To Remove Raise the cover push upward and pull out To Install Slide the dairy center...

Страница 58: ...a shelf Bottles or cans can be laid crosswise or a single bottle may be laid in the center depression To Remove Drawer Lift lid Pull drawer out to full extension Tilt up front of drawer and pull strai...

Страница 59: ...wer drawer and drawer removal To Remove Pull upper drawer out to full extension and lift out to remove To Install Slide upper drawer into freezer Make sure the large square holes along outer bin align...

Страница 60: ...the mold itself Do not try to save individual cheese slices soft cheese cottage cheese cream sour cream or yogurt when mold appears Dairy Food For milk and cream store in the Beverage Chiller which is...

Страница 61: ...6 months May become crumbly Not recommended 9 to 12 months 8 months cooked 6 months whole peeled Not recommended 6 months 1 month whole Not recommended 6 to 12 months STORAGE TIPS Wrap tightly or cove...

Страница 62: ...ys 3 to 5 days 3 to 5 days 1 to 2 days 7 days 3 to 5 days 7 days FREEZER 8 to 10 months 8 to 10 months Not recommended 8 to 10 months Not recommended 12 months 9 months 2 to 6 months 1 month 3 to 4 mo...

Страница 63: ...wers etc DO NOT USE Abrasive or harsh cleaners Ammonia Chlorine bleach Concentrated detergents or solvents Metal or plastic textured scouring pads Abrasive or harsh cleaners Ammonia Chlorine bleach Co...

Страница 64: ...oid overcrowding refrigerator shelves Overcrowding reduces air circulation around food and causes refrigerator to run longer Avoid adding too much warm food to refrigerator at one time This overloads...

Страница 65: ...osure The freezer light bulb is located at the top front of the freezer section Fresh food section upper front 1 Squeeze both sides of light shield in the open area while pulling downward to remove 2...

Страница 66: ...harvests Preparing to Move Follow the above instructions for long vacations absences through step 7 Secure all loose items such as shelves and drawers by taping them securely in place to prevent dama...

Страница 67: ...le Condenser fan D makes this noise while operating Freezer fan C makes this noise while operating Freezer fan C slows to a stop as the freezer door is opened Evaporator E and heat exchanger F refrige...

Страница 68: ...ng Plug in refrigerator See pages 10 and 11 to adjust controls Replace any blown fuses Check circuit breaker and reset if necessary Call local power company listing to report outage Unplug refrigerato...

Страница 69: ...refrigerator or freezer temperature Evaluate your refrigerator s environment Refrigerator may need to be moved to run more efficiently Clean according to the chart on page 22 See pages 10 and 11 to ad...

Страница 70: ...nsible for property damage due to improper installation or water connection Water pressure must be between 35 to 100 pounds per square inch to function properly A minimum pressure of 35 pounds per squ...

Страница 71: ...t to Celsius rather than Fahrenheit Confirm ice maker switch is ON See Automatic Ice Maker pages 12 13 See Connecting the Water Supply pages 8 9 Turn off water supply and remove kinks If kinks cannot...

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