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System Diagnosis

28

16026312

©2006 Maytag Services

the high side (condenser) of the system.

• Only partial frosting of evaporator instead of even

frosting of entire coil.

NOTE 1

:

  Usually the first thing that is noticed by the

user is a rise in temperature foods.  Although
temperatures will rise in both the freezer section
and the food compartment, the frozen meats
and vegetables will not thaw immediately.  The
customer doesn't associate the problem with
the freezer section and will first notice that milk
and other food beverages are not cold enough.

Under some circumstances, such as in the case of
forced air meatkeeper model with a slight shortage of
refrigerant, freezing in the food compartment may be
experienced due to the additional running time.  With a
refrigerant leak, however, it always gets worse and as
the refrigerant charge decreases the temperature will
continue to rise.

With a shortage of refrigerant the capillary line will not
have a full column of liquid.  As a result, there is a
noticeable hissing sound in the evaporator.  This should
not be mistaken for the regular refrigerant boiling
sounds that would be considered normal.

Symptoms of a Restriction

Always remember refrigeration (cooling) occurs on the
low pressure side of a partial restriction (obviously a
total restriction will completely stop the circulation of
refrigerant and no cooling will take place).

Physically feel the refrigeration lines when a restriction
is suspected.  The most common place for a restriction
is at the drier-filter or at the capillary tube inlet or outlet.
If the restriction is not total there will be a temperature
difference at the point of restriction, the area on the
evaporator side will be cooler.  In many cases frost and/
or condensation will be present.  A longer time is
required for the system to equalize.

Any kinked line will cause a restriction so the entire
system should be visually checked.

A slight restriction will give the same indications as a
refrigerant shortage with lower than normal back
pressure, head pressure, wattage and warmer product
temperatures.

NOTE 2: 

 If a total restriction is on the discharge side of

the compressor, higher than normal head
pressures and wattages would result.  This is
true only while the low side is being pumped out
and if the restriction was between the
compressor and the first half of the condenser.

To diagnose for a restriction versus a refrigerant
shortage, discharge the system, replace the drier-filter,
evacuate and recharge with the specified refrigerant
charge.  If the unit performs normally three  possibilities
exist:  1) refrigerant loss, 2) partially restricted drier-
filter, and 3) moisture in system.

If the unit performs as it previously did you may have a
restricted capillary line or condenser or kinked line.
Find the point of restriction and correct it.

A restriction reduces the flow rate of the refrigerant and
consequently reduces the rate of heat removal.
Complete restriction may be caused by moisture, solid
contaminants in the system, or a poorly soldered joint.
Moisture freezes at the evaporator inlet end of the
capillary tube or solid contaminants collect in the drier-
filter.  The wattage drops because the compressor is not
circulating the usual amount of refrigerant.

As far as pressure readings are concerned, if the
restriction, such as a kinked line or a joint soldered shut
is anywhere on the low side, the suction pressure would
probably be in a vacuum while the head pressure will be
near normal.  If the restriction is on the high side, the
suction pressure, again, will probably be in a vacuum
while the head pressure will be higher than normal
during the pump out period described earlier.  In either
case, it will take longer than the normal ten minutes or
so for the head pressure to equalize with the low side
after the compressor stops.

Symptoms of Air in System

This can result from a low side leak or improper
servicing.  If a leak should occur on the low side, the
temperature control would not be satisfied; thus,
continuous running of the compressor would result.  The
compressor would eventually pump the low side into a
vacuum drawing air and moisture into the system.  Air
and R134A do not mix so the air pressure would be
added to the normal head pressure, resulting in higher
than normal head pressures.

One way to determine if air is in the system is to read
the head pressure gauge with the product off and
evaporator and condenser at the same temperature and
then take the temperature on the condenser outlet tube.
This temperature should be within 3° or 4° F. of what the
Pressure-Temperature Relation chart shows for the
given idle head pressure.  If the temperature of the
condenser outlet is considerably lower than the idle
head pressure of the gauge this would indicate there is
air in the system.

Thorough leak checking is necessary.  Correct the
source of the leak.  Do not attempt to purge off the air
because this could result in the system being
undercharged.  It is best to discharge, replace drier,
evacuate and recharge with the specified refrigerant
charge.

Содержание AFD25BCZX Series

Страница 1: ...includes but is not limited to the following Amana AFI2237AE AFI2538AE AFD25BCZX AFD25WBZX Service This manual is to be used by qualified appliance technicians only Maytag does not assume any responsi...

Страница 2: ...AIRS WARNING To avoid risk of severe personal injury or death disconnect power before working servicing on appliance to avoid electrical shock To locate an authorized servicer please consult your tele...

Страница 3: ...tem Diagnosis 27 Disassembly Procedures DoorRemoval Fresh Food Doors 30 Freezer Drawer 30 Refrigerator Compartment Upper Light Bulb Cover 30 Light Bulb Assembly 30 Light Bulb Sockets 30 Light Switches...

Страница 4: ...ood compartment Large surface of evaporator allows heat to be absorbed from both fresh food and freezer compartments by airflow over evaporator coil causing some of the liquid to evaporate Temperature...

Страница 5: ...1 Disconnect power to refrigerator 2 Discharge capacitor if present by shorting terminals through a resistor 3 Remove compressor leads and use an ohmmeter set on highest scale 4 Touch one lead to comp...

Страница 6: ...ser It is very important that adequate air flow over condenser is maintained Condenser is air cooled by condenser fan motor If efficiency of heat transfer from condenser to surrounding air is impaired...

Страница 7: ...l board testing to check operation of motor 2 If fan motor does not operate check for voltage at motor leads 3 Replace motor if power is present 4 Replace Control board if no power Ice Box fan motor I...

Страница 8: ...frigerant Passing through suction line to compressor the refrigerant picks up superheat a relationship between pressure and temperature that assures complete vaporization of liquid refrigerant as the...

Страница 9: ...erate check for voltage at damper 3 If no voltage at damper replace control board Auger Motor Auger motor is controlled by Dispenser switch Depressing dispenser switch activates Auger Motor Ice Box So...

Страница 10: ...ester oil system Equipment must be exclusively used for HFC134a Exclusive use of equipment only applies to italic items Evacuation pump Check with vacuum pump supplier to verify equipment is compatibl...

Страница 11: ...Run lead on test cord attaches to R terminal on compressor Service Procedures C R S Fuses Capacitor Compressor Switch To AC supply Attaching Capacitor for Compressor Test 5 Connect a known good capac...

Страница 12: ...gerant leaks are best detected with halide or electronic leak detectors Testing Systems Containing a Refrigerant Charge 1 Stop unit operation turn refrigerator off 2 Holding leak detector exploring tu...

Страница 13: ...han normal head pressure and wattage while low side is being pumped out Testing for Restrictions To determine if a restriction exists 1 Attach gauge and manifold between suction and discharge sides of...

Страница 14: ...ll other valves and start vacuum pump Vacuum Pump 6 cm Copper Tubing Compressor Compressor Process Tube Charging Hose Thermistor Vacuum Gauge Low Side Gauge E Valve B D Valve High Side Gauge Charging...

Страница 15: ...e 5 Start compressor and draw remaining refrigerant from charging hoses and manifold into compressor through compressor process tube 6 To check high side pinch off drier process tube Close valve D to...

Страница 16: ...R0174075 1 4 O D X 18 length and part R0174076 5 16 O D X 24 length must be used when replacing tubing Avoid system contamination by using Towerdraw E610 evaporating oil part R0157532 when flaring sw...

Страница 17: ...of 20 minutes after thermocouples are installed Turn control to colder to obtain required on time Wattage reading must be recorded in conjunction with temperature test to confirm proper operation Suc...

Страница 18: ...Flow 20 22 25 cu ft Bottom Mount Refrigerant Flow Diagram EVAPORATOR COMPRESSOR DISCHARGE TUBE CONDENSER CAPILLARY TUBE SUCTION TUBE DRYER PRO CESS TUBE POST CONDENSER TUBE Note Capillary Tube and Suc...

Страница 19: ...2006 Maytag Services 16026312 19 Cabinet Air Flow 20 22 25 cu ft Bottom Mount Cabinet Air Flow Diagram...

Страница 20: ...20 16026312 2006 Maytag Services 20 22 25 cu ft Model Bottom Mount Machine Compartment Air Flow Diagram Machine Compartment Air Flow COMPRESSOR CONDENSER FAN ASSEMBLY CONDENSER DRIP PAN...

Страница 21: ...penser 20 22 25 cu ft Model Bottom Mount Water Flow Diagram Water Line Water Inlet to Ice Maker Water Inlet to Dispenser Water Solenoid to Ice Maker Dispenser Water Tank to Ice Maker Dispenser Water S...

Страница 22: ...22 16026312 2006 Maytag Services 20 22 25 cu ft Model Bottom Mount Water Flow Schematic Water Flow Schematic 1 4 O D PLASTIC TUBING 1 4...

Страница 23: ...Sweat Pattern TOP Classification of Condensation 1 Haze or Fog 2 Beading 3 Beads or small drops 4 Drops running together Conditions after 4 hour Laboratory Sweat Test Ambient 90 dF Relative humidity 8...

Страница 24: ...nsumer education Warm or hot foods placed in cabinet Consumer education Cold control set too warm Set control to colder setting Poor door seal Level cabinet Adjust hinges Replace gasket Refrigerator a...

Страница 25: ...ystem Refrigerant overcharge Check for overcharge Evacuate and recharge system Unit runs continuously Air in system Check for low side leak Repair evacuate and recharge system Unit runs continuously T...

Страница 26: ...som e com pressors do not require m otor capacitor Check capacitor for open short Replace if necessary NO TE Discharge capacitor before testing Faulty fan m otor Check fan m otor Replace if failed Re...

Страница 27: ...st system the refrigerant will flood out and cause the suction line to frost or sweat The cause of this problem should be corrected rather than to purge refrigerant from the sytem Running the freezer...

Страница 28: ...the system replace the drier filter evacuate and recharge with the specified refrigerant charge If the unit performs normally three possibilities exist 1 refrigerant loss 2 partially restricted drier...

Страница 29: ...mbient temperature raises Refrigerators installed in ambient temperatures lower than 60 F will not perform as well because the pressures within the system are generally reduced and unbalanced This mea...

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Страница 41: ...t Safety Instructions 1 2 Quick Reference Guide 3 Installation 4 9 Using the Controls 10 11 Ice And Water 12 13 Water Filter 14 15 Fresh Food Features 16 17 Freezer Features 18 Food Stor age T ips 19...

Страница 42: ...adapter plug Power supply cord with three prong grounding plug Grounding type wall receptacle To reduce risk of injury or death follow basic precautions including the following Important Child entrapm...

Страница 43: ...air instructions Do not attempt service if instructions are not understood or if they are beyond personal skill level 13 Always disconnect refrigerator from electrical supply before attempting any ser...

Страница 44: ...f lights Use to lock all functions To activate press until green light illuminates To deactivate press and hold the pad for three seconds until green light turns off Use to select water Use to fill la...

Страница 45: ...pace behind the machine compartment cover located in the rear for proper air circulation Subflooring or floor coverings i e carpet tile wood floors rugs may make your opening smaller than anticipated...

Страница 46: ...efrigerator door from center hinge pin Remove door closure from center hinge pin on the right side and retain for later use right side door closure Note For refrigerators in operation shut off water b...

Страница 47: ...ile holding refrigerator door upright tighten down top hinge with 5 16 hex head driver 4 Reconnect connector 5 Connect the waterline tubes firmly by pushing one waterline inside the other 6 Slide the...

Страница 48: ...ront hook supports into slots located on inside of each slide Note All four drawer bracket supports must be in the proper slots for the drawer to function properly see inset for detail 3 Lower door fr...

Страница 49: ...are inch without filter Do not use a self piercing or 3 16 saddle valve Both reduce water flow and can become clogged over time and may cause leaks if repair is attempted Tighten nuts by hand to preve...

Страница 50: ...tion is secure Connect tubing to frame with water tubing clamp C Slide waterline into retainer then turn on water supply Check for leaks and correct if necessary Continue to observe the water supply c...

Страница 51: ...large items that will not fit into the dispenser area i e sport bottles pitchers large pans coffee pots This feature allows added convenience of dispensing ice and water simultaneously To use choose...

Страница 52: ...after excessive or lengthy door openings Using the Controls To Activate Continuous Light Press Light pad again The On indicator light will illuminate To Deactivate Auto or Continuous Light Press the L...

Страница 53: ...onal flushing may be required in some households where water is of poor quality To Dispense Ice and Water Select Water or Cube ice mode by pushing button on dispenser control panel A green light above...

Страница 54: ...quick chilling These items can cause the ice maker to malfunction Press the switch on the ice maker front to OFF when the water supply is to be shut off for several hours To avoid personal injury or...

Страница 55: ...o sink and dispose in normal household trash 3 Wipe up excess water in filter cover and continue with Initial Installation steps 2 through 3 The filter should be changed at least every 12 months Impor...

Страница 56: ...s Taste and Odor Reduction Chlorine Taste Odor Mechanical Filtration Unit Particulate Reduction Class 1 Standard No 53 Health Effects Chemical Reduction Unit Lead Atrazine Lindane Benzene Carbofuran p...

Страница 57: ...ompartment can be moved to different locations to accommodate storage needs To use the dairy center raise the cover To Remove Raise the cover push upward and pull out To Install Slide the dairy center...

Страница 58: ...a shelf Bottles or cans can be laid crosswise or a single bottle may be laid in the center depression To Remove Drawer Lift lid Pull drawer out to full extension Tilt up front of drawer and pull strai...

Страница 59: ...wer drawer and drawer removal To Remove Pull upper drawer out to full extension and lift out to remove To Install Slide upper drawer into freezer Make sure the large square holes along outer bin align...

Страница 60: ...the mold itself Do not try to save individual cheese slices soft cheese cottage cheese cream sour cream or yogurt when mold appears Dairy Food For milk and cream store in the Beverage Chiller which is...

Страница 61: ...6 months May become crumbly Not recommended 9 to 12 months 8 months cooked 6 months whole peeled Not recommended 6 months 1 month whole Not recommended 6 to 12 months STORAGE TIPS Wrap tightly or cove...

Страница 62: ...ys 3 to 5 days 3 to 5 days 1 to 2 days 7 days 3 to 5 days 7 days FREEZER 8 to 10 months 8 to 10 months Not recommended 8 to 10 months Not recommended 12 months 9 months 2 to 6 months 1 month 3 to 4 mo...

Страница 63: ...wers etc DO NOT USE Abrasive or harsh cleaners Ammonia Chlorine bleach Concentrated detergents or solvents Metal or plastic textured scouring pads Abrasive or harsh cleaners Ammonia Chlorine bleach Co...

Страница 64: ...oid overcrowding refrigerator shelves Overcrowding reduces air circulation around food and causes refrigerator to run longer Avoid adding too much warm food to refrigerator at one time This overloads...

Страница 65: ...osure The freezer light bulb is located at the top front of the freezer section Fresh food section upper front 1 Squeeze both sides of light shield in the open area while pulling downward to remove 2...

Страница 66: ...harvests Preparing to Move Follow the above instructions for long vacations absences through step 7 Secure all loose items such as shelves and drawers by taping them securely in place to prevent dama...

Страница 67: ...le Condenser fan D makes this noise while operating Freezer fan C makes this noise while operating Freezer fan C slows to a stop as the freezer door is opened Evaporator E and heat exchanger F refrige...

Страница 68: ...ng Plug in refrigerator See pages 10 and 11 to adjust controls Replace any blown fuses Check circuit breaker and reset if necessary Call local power company listing to report outage Unplug refrigerato...

Страница 69: ...refrigerator or freezer temperature Evaluate your refrigerator s environment Refrigerator may need to be moved to run more efficiently Clean according to the chart on page 22 See pages 10 and 11 to ad...

Страница 70: ...nsible for property damage due to improper installation or water connection Water pressure must be between 35 to 100 pounds per square inch to function properly A minimum pressure of 35 pounds per squ...

Страница 71: ...t to Celsius rather than Fahrenheit Confirm ice maker switch is ON See Automatic Ice Maker pages 12 13 See Connecting the Water Supply pages 8 9 Turn off water supply and remove kinks If kinks cannot...

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