Mayr EAS-smartic 481.XX5 Series Скачать руководство пользователя страница 1

Installation and Operational Instructions for 
EAS

®

-smartic

®

 s

ynchronous clutch  Type 48_._ _5._ 

Sizes 01 

– 2 

(B.4.17.1.GB)

 

25/11/2011 TK/NU/SU  

Chr. Mayr GmbH + Co. KG 

Tel.: +49 8341 804-0 

 

Eichenstraße 1 

Fax: +49 8341 804-421 

 

D-87665 Mauerstetten 

http://www.mayr.com 

Page 1 of 18 

Germany 

E-Mail: 

[email protected]

 

 

Please read these Operational Instructions carefully and follow them accordingly! 

Ignoring these Instructions may lead to malfunctions or to clutch failure, resulting in damage to other parts. 

 

Contents: 

Page 1:

  -  Contents 

 

-  Safety and Guideline Signs 

 

-  Safety Regulations 

Page 2: 

-  Illustrations Type 481._ _5._ 

 

-  Illustrations Type 484._ _5._ 

Page 3: 

-  Illustrations Type 486._ _5._ 

Page 4:

  -   Parts List 

Page 5: 

-  Table 1: Technical Data 

Page 6:

  -  Table 2: Screws Overview 

Page 7:

  -  Design 

 

-  State of Delivery  

 

-  Function 

 

-  Installation of the Output Elements 

Page 8: 

-  Mounting onto the Shaft on Type 481 

Page 9: 

-  Mounting onto the Shaft on Type 484 

Page 10: 

-  Mounting onto the Shaft on Type 486 

Page 11:

  -  Permitted Shaft Misalignments 

 

-  Shaft Alignment 

Page 12: 

-  Torque Adjustment 

 

-  Cup Spring Layering 

 

-  Changing the Torque 

 

-  Table 3: Cup Spring Layering and  

 

 

Torque Ranges 

Page 13: 

-  Changing the Torque Adjustment Range  

 

 

by Changing the Cup Spring Layering 

Page 14:

  -  Limit Switch Installation 

 

-  Maintenance 

 

-  Disposal 

Page 15:

  -  General Malfunctions / Breakdowns 

Page 16:

  -  Malfunctions / Breakdowns Type 484. 

Page 17:

  -  Malfunctions / Breakdowns Type 484. 

Page 18:

  -  Malfunctions / Breakdowns Type 486. 

 
 
 

Safety and Guideline Signs 

CAUTION 

Danger of injury to personnel and  
damage to machines. 

 

 

Please Observe! 

Guidelines on important points. 

 
 
 

 
 

Safety Regulations 

These Installation and Operational Instructions (I + O) are part of the clutch delivery. 
Please keep them handy and near to the clutch at all times. 

 

It is forbidden to start use of the product until you have ensured that all applicable EU directives and directives for the 
machine or system into which the product has been installed have been fulfilled.  
At the time these Installation and Operational Instructions go to print, the EAS

®

-smartic

®

 clutches accord with the known 

technical specifications and are operationally safe at the time of delivery. 
Without a conformity evaluation, this product is not suitable for use in areas where there is a high danger of explosion.  
This statement is based on the ATEX directive.

 

CAUTION 

 

If the EAS

®

-smartic

®

 clutches are modified. 

 

If the relevant standards for safety and / or installation conditions are ignored. 

User-implemented Protective Measures 

 

Cover all moving parts to protect against seizure, dust or foreign body impact. 

 

The clutch may not be put into operation without a limit switch unless 

mayr

 

®

 has been contacted and has agreed 

otherwise. 

To prevent injury or damage, only professionals and specialists should work on the devices, following the 
relevant standards and directives. Please read the Installation and Operational Instructions carefully before 
installation and initial operation of the device.

 

These Safety Regulations are user hints only and may not be complete! 

 
 

 

 

 

Содержание EAS-smartic 481.XX5 Series

Страница 1: ...ions Breakdowns Type 486 Safety and Guideline Signs CAUTION Danger of injury to personnel and damage to machines Please Observe Guidelines on important points Safety Regulations These Installation and...

Страница 2: ...auerstetten http www mayr com Page 2 of 18 Germany E Mail info mayr de Type 481 _ _ _ _ Clamping ring hub with and without keyway Hub key design Fig 1 Type 484 _ _ _ _ Clamping hub Clamping ring hub w...

Страница 3: ...Germany E Mail info mayr de Type 486 _ _ _ _ Clamping hub with and without keyway Single jointed Size 2 design Hub key design Size 2 Clamping ring hub with and without keyway Hub large Double jointed...

Страница 4: ...er 26 Cap screw 5 Adjusting nut for clamping ring hub design 27 Screw 6 Hexagon head screw for clamping ring hub design 28 Hexagon head screw 7 Deep groove ball bearing 29 Hexagon nut 8 Locking ring 3...

Страница 5: ...bore 22 Nm 2 4 1 Tightening torque 37 Nm 8 5 8 5 8 5 Axial forces N 400 500 800 1200 Radial forces N 400 500 800 1200 Transverse force torques 2 Nm 3 5 10 15 Distance dimension E see Figs 5 and 6 mm 1...

Страница 6: ...crew M5 x 10 DIN EN ISO 4017 8 8 1x hexagon head screw M5 x 12 DIN EN ISO 4017 8 8 26 Type 486 _ _5 _ 4x cap screw M4 x 16 DIN EN ISO 4762 12 9 8x cap screw M4 x 16 DIN EN ISO 4762 12 9 6x cap screw M...

Страница 7: ...mediately The residual torque is approx 5 20 of the set torque at approx 1500 rpm Therefore the EAS smartic clutch is not load holding An installed limit switch Item 18 not included in delivery regist...

Страница 8: ...ore installing the clutch Greasy or oily bores or shafts do not transmit the torque TR specified on order Mount the clutch onto the shaft end and bring it into the correct position Tighten the clampin...

Страница 9: ...e flexible elastomeric element 15 an axial installation force is required for joining both clutch hubs 1 and 16 The amount of force required can be reduced by lightly greasing the elastomeric element...

Страница 10: ...clutch onto the respective shaft and bring it into the correct position Tighten the clamping screw s of the first clutch hub using a torque wrench to the torque stated in Table 1 Mount the second clu...

Страница 11: ...to clutch operation at nominal torque an ambient temperature of 30 C and an operating speed of 1500 rpm In other or more extreme clutch operating conditions please contact the manufacturers Radial Ax...

Страница 12: ...just the adjusting nut 5 using a hook wrench until the reference marking shows the required torque value 3 if necessary correct the adjusting nut 5 position slightly until the marking notches between...

Страница 13: ...the hub 1 5 Change the cup spring layering 10 acc Table 3 6 Screw the adjusting nut 5 clockwise onto the hub 1 up to contact on the cup springs 10 7 Push the clamping ring 1 2 into the correct positio...

Страница 14: ...rtic clutches Size 01 we generally recommend the use of smaller contactless limit switches e g M8 x 1 or similar devices Maintenance The EAS smartic clutch is mainly maintenance free The only maintena...

Страница 15: ...d Incorrect torque adjustment 1 Set the system out of operation 2 Check whether foreign bodies influence the clutch function 3 Check the torque adjustment 4 Secure the adjusting nut 5 If the cause of...

Страница 16: ...Set the system out of operation 2 Check the coupling alignment 3 Tighten the tensioning and clamping screws for axial hub securement as well as connection screws to the required torque or tighten the...

Страница 17: ...the alignment and correct if necessary 6 Make sure that further physical changes in the elastomeric element can be excluded The ambient or contact temperatures permitted for the elastomeric element ar...

Страница 18: ...rew and secure it against self loosening using sealing lacquer 4 Check the coupling for wear Disk pack breakage Type 486 Disk pack breakage due to high load impacts overload 1 Set the system out of op...

Отзывы: