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Installation and Operational Instructions for

 

ROBA

®

-brake-checker plus DC Type 028.700.2 

(B.0287002.EN)

 your reliable partner

25/02/2022 HH/GF

Page 13 of 11

Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: +49 8341 804-0, Fax: +49 8341 804-421

www.mayr.com

, E-Mail: 

[email protected]

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13

Malfunctions / Breakdowns

Standards

Standards
VDE 0160

 

/

 

DIN EN 50178:1998-04

 

 Electronic equipment for use in 
power installations

EMC inspections 
EN 61000-6-2:2006-03  

Interference immunity

EN 61000-6-4:2007-09  

Interference emission

EN 61000-6-3:2011-09  

 Interference emission for living 
area

Insulation coordination  
acc. VDE 0110 / EN 60664:2008-01
Pollution degree 2
Rated insulation voltage 63 VDC

Reliability nominal values 
SN 29500, T = 60 °C / failure rates, components
EN ISO 13849-1

Disposal

Electronic Components

Products which have not been disassembled can be disposed of 
under Code No. 160214 (mixed materials) or components under 
Code No. 160216 (Code No. acc. 200/532/EC), or can be disposed 
of by a certified disposal firm.

Malfunction

Possible Causes

Measures

Brake does not release

No supply voltage available

Check voltage on input terminal

Brake line interrupted

Check brake supply line (check passage)

Line voltage drop on long line

Check the brake voltage

Air gap not okay

Open and clean the brake, check the air gap. If 

possible, adjust the air gap.

No signal

Brake is not permitted

Use released brake

Brake is worn

Open and clean the brake, check the air gap; 

replace the brake if necessary

Incorrect input voltage polarity

Check input voltage and rotate if necessary

Error (continuous 

signal)

Brake release is not recognised

Check: Brake is not permitted

Incorrect monitoring module (brake nominal voltage)

Brake drop-out is not detected

Brake is not permitted

Check the function of the monitoring module

Break voltage drop

Check network stability and reinstate it

Unit temperature over 90 °C

Check ambient temperature and, if necessary, 

improve the cooling.

Warning

Coil temperature of the brake too high

Check effective coil power, ext. Temperature, friction 

power

Wear

Replace rotor

Supply voltage too low

Check and, if necessary, increase supply/output 

voltage of the monitoring module; check line length

Clock frequency or P

(coil nominal capaci-

ty) too high

Lower clock frequency or P

N

 (coil nominal capacity)

Unit temperature over 85 °C

Check ambient temperature. Check clock frequency 

and P

N

.

Guidelines on the WEEE Directive  2012 / 96 / EU 

Avoidance of waste from electrical and electronic devices 

and the reduction of such waste through recycling.  

Our electromagnetic products (ROBA-stop

®

 / ROBA-quick

®

 

/ ROBATIC

®

clutches) as well as the components required for 

control and monitoring  (rectifier / brake-checker) and the 

DC motors (tendo 

®

-PM) are frequently used in electrical and 

electronic devices within the appropriate area of application 

of WEEE, independent of the applicable product categories. 

The stated products do not fall within the area of application 

of this Directive. 

They have been classified as electromagnetic / electronic 

components (VDE 0580) or as electronic equipment (EN 

50178), and have been determined for installation in devices 

for "use in accordance with the intended purpose". Only 

products which are to be viewed as devices in terms of the 

Directive and not as parts or components are subject to 

registration obligations.

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Содержание 028.700.2

Страница 1: ...lus DC monitoring module Issue status 2022 02 Original Operational Instructions B 0287002 EN your reliable partner Copyright by mayr power transmission All rights reserved Reprints and copies even ext...

Страница 2: ...nd electromagnetic fields Guidelines on the Machinery Directive 2006 42 EC The product is a component for installation into machines according to the Machinery Directive 2006 42 EC The product can ful...

Страница 3: ...short circuits and earth short circuits at the terminals Electronic devices cannot be guaranteed fail safe During the risk assessment required when designing the machine or system the dangers involved...

Страница 4: ...n cannot be ensured it is possible that the signal and error outputs do not correspond to the expected state plausibility CAUTION The ROBA brake checker with integrated DC side disconnection is not su...

Страница 5: ...es for the warning Increasing wear Rising coil temperature too low supply voltage Line voltage drop on feed lines to the brake Technical data Supply voltage power terminal SELV PELV Ripple content 5 U...

Страница 6: ...blic mayr mayr com 6 6 Electrical Connection Power terminal 1 Supply voltage 0 VDC 2 Output voltage 3 Contact 1 External fast switch off 4 Contact 2 External fast switch off 5 Output voltage 6 Supply...

Страница 7: ...the ROBA brakechecker restarts and as a result all pending signals ERROR are deleted 24 VDC high Activated tB 200 ms Boot time tC 400 ms Calibration time tR 600 ms Reset time tP 10 100 ms Pulse time...

Страница 8: ...diode flashing at the moment of switch off Optional customer side External fast switch off A single pole energy separation can be achieved by means of an external switch contact see wiring example tr...

Страница 9: ...erformance P 24 VDC Device Fuses Installation of a device fuse into the supply voltage line of the ROBA brake checker monitoring module Short circuits or earth short circuits can lead to ROBA brake ch...

Страница 10: ...erference immunity as per the stated standards is achieved without additional measures Interference emission The line filter must be installed before the control element on the mains side see wiring e...

Страница 11: ...g module must not be exceeded otherwise the coil and the ROBA brake checker monitoring module may fail due to thermal overload U UO UN UH T ton toff tO tN t Calculations P W RMS coil capacity dependen...

Страница 12: ...artner 25 02 2022 HH GF Page 12 of 11 Chr Mayr GmbH Co KG Eichenstra e 1 D 87665 Mauerstetten Germany Tel 49 8341 804 0 Fax 49 8341 804 421 www mayr com E Mail public mayr mayr com 12 12 Functional se...

Страница 13: ...essary Error continuous signal Brake release is not recognised Check Brake is not permitted Incorrect monitoring module brake nominal voltage Brake drop out is not detected Brake is not permitted Chec...

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