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current values at 400V in Section 1.3 and make sure 
to recalculate it for the voltage used on board.  Start 
current may be limited to about half the above 
amount by using a "Star-Delta" starter. However, 
start torque is thereby limited to loads of about 25-
30% of the windlass rated capacity. 
“Star-Delta” and “soft starters” are not recommended 
for starting windlass motors, as the motor torque is 
severely limited during start up period. Since these 
motors often have to start under load (when 
retrieving the ground tackle), they might not be able 
to move until they reach the full voltage and torque. 
The benefit of starting at lower current would 
therefore be lost. Also, the motor brake would 
release immediately on start-up, which could cause 
short movement of the chain in opposite direction. 
The Variable Frequency Drives (VFD) offer accurate 
control of current during start up period while 
keeping high motor torque. They also offer various 
other benefits like: 



infinite speed control

 



running the windlass over its nominal speed

 



accurate current overload and thermal overload 

 

 
2.7 

POWER CONECTIONS TO AC MOTOR 

 

 

Remove the motor terminal box cover and take care 
not to misplace the sealing gasket and screws. 
Select a suitably sized, waterproof cable gland for 
the armoured supply cable. The selected gland fitting 
must fit the terminal box, be capable of anchoring the 
armoured cable, and allow an effective waterproof 
entry seal to be made. 
Make the line connections  to motor terminals as per 
motor  nameplate  or  motor  card.  Fit  link  plates 
correctly,  if  required.  Make  also  an  effective  earth 
connection. 
Separately and similarly, enter the 2 thermistor 
cables to the motor terminal box, and connect to the 
two auxiliary terminal connectors of the thermistor 
circuit (see wiring diagram in Appendix C). 
Our  AC  motors  are  equipped  with  a  disc  brake  to 
stop  back  winding  when  the  windlass  stops  under 
load. The brake should be wired as follows: 
 

‘Direct on Line’ start, single speed motor 

On single speed motors, the brake rectifier is already 
connected  to motor  terminal  block  and  no  additional 
wiring is required. 

 

‘Direct on Line’ start, dual speed motor 

In case of using a two-speed, pole changing motor, a 
separate  power  supply  for  the  brake  is  required. 
Remove  the  existing  connection  from  motor 
terminals  to  the  brake  rectifier  and  bring  in  brake 
power  supply  from  contactor  in  the  starter  unit  (see 
wiring diagram of DOL starter in Appendix C). 
 

VFD controller 

If the VFD, controller is used, the brake also needs a 
separate  power  supply  from  the  VFD  unit  to  ensure 
appropriate  timing  of  engaging  and  disengaging  the 

 
 

 

*Brake supply contactor should work in parallel 

With motor supply contactor. The contacts 

Should be suitable to open very inductive 

loads 

 

Picture 2.5 

Brake Connections

 

 
 

Содержание CAPSTAN 8000 Series

Страница 1: ...CAPSTAN 8000 SERIES...

Страница 2: ...d All rights reserved Printed in New Zealand P19136 Rev 11 00 31 01 2019 VETUS Maxwell APAC Ltd reserves the right to make engineering changes to all products without notice Illustrations and specific...

Страница 3: ...NNECTIONS TO AC MOTOR 7 2 8 INSTALLATION OF CONTROLS 8 2 9 NOTE TO BOAT BUILDER 8 3 0 USING THE CAPSTAN 9 3 1 PERSONAL SAFETY WARNINGS 9 3 2 OPERATING THE CAPSTAN 10 4 0 MAINTENANCE 10 4 1 CAPSTAN MAI...

Страница 4: ...ell distributor The connection of the power lines and control circuitry to the capstan must be done by skilled technicians to ensure reliable and safe operation of the windlass Although mooring capsta...

Страница 5: ...flow Line speed recommended flow 12m min 39 4ft min Recommended hydraulic oil flow 54l min 14 3USgal min 36l min 9 5USgal min Maximum hydraulic oil flow 75l min 19 8USgal min Maximum hydraulic oil pr...

Страница 6: ...lected to provide limited overload protection for the motor and full protection for the supply cables It also provides the means for isolating the electrical system from the battery This should be mou...

Страница 7: ...m retaining nut drum key retention clips and deck seal Undo and remove the M12 Hex Hd Bolts and spring washers from the spacer tube and remove the deckplate Refer to Appendix B of this Manual and iden...

Страница 8: ...e Mainshaft and secure it with the Retaining Screw Insert the Cap with o ring into the Drum Picture 2 3 Deck Seal Assembly Shaft Retention Clip Drum Picture 2 4 Drum Retention Clip Assembly 2 5 POWER...

Страница 9: ...he selected gland fitting must fit the terminal box be capable of anchoring the armoured cable and allow an effective waterproof entry seal to be made Make the line connections to motor terminals as p...

Страница 10: ...prevent operating the capstan by someone accidentally stepping on a footswitch Refer to wiring schematics in Appendix C for control circuits All control wiring should be done using no smaller than 1...

Страница 11: ...r for main power supply and the isolator for footswitches Wrap several turns of line around the drum Make sure the drum is operated in the same direction as the line is wrapped around it Whilst pullin...

Страница 12: ...assemble in the reversed order Inspect the components below deck for corrosion chipped paint etc clean them and touch up the paint if necessary Spray them for protection with CRC 3013 Soft Seal Check...

Страница 13: ...ried on board Part No Description Qty P104751 Kit_ SS Cap 80 and O Ring Includes 4809 Cap 1 SP2769 O Ring 1 2689 Retaining clip 2 3005 Drum key 1 If any other spare part is required please refer to Ap...

Страница 14: ...wiring is correct and check it for damage Check the power supply to controls from the source step by step and identify the point where it stops Incorrect or incomplete wiring Check wiring against dia...

Страница 15: ...13 APPENDIX A Dimensional Drawings...

Страница 16: ...14...

Страница 17: ...15...

Страница 18: ...0 1 6 Drum retaining nut Stainless Steel 5310 1 7 Drum Stainless Steel 5499 1 8 Cap Screw M12 x 40 6417 8 9 Spring Washer M12 SP0475 16 10 Insulating Bush 3012 8 11 Hex Hd Bolt M12 x 70 SP3021 8 12 To...

Страница 19: ...cer tube 1 5329 52 Spring washers M12 SS304 10 SP0475 53 Bolt Hex Hd M12 x 40 SS304 10 SP0299 54 Label 1 3041 55 Hammer screw 2 SP0523 56 Gearbox AC vertical AC horizontal 1 1 SP3307 SP3318 57 Bolt He...

Страница 20: ...ic Bottomworks Item No Description Part No Qty 51 Spacer tube 5329 1 52 Spring washer M12 s s SP0475 10 53 Bolt M12 x 40 s s SP0299 10 54 Gearbox Motor Shaft Low flow I High flow I High flow L P104002...

Страница 21: ...19 APPENDIX C Installation Schematics...

Страница 22: ...20...

Страница 23: ...21...

Страница 24: ...22...

Страница 25: ...l not be liable for any loss damages harm or claim attributed to a use of the products in applications for which the products are not intended b corrosion wear and tear or improper installation c impr...

Страница 26: ...ler or supplier of the goods or fill out the electronic warranty form on our website www maxwellmarine com Name Address Telephone Facsimile Supplier Dealer Name Address Telephone Facsimile Windlass Mo...

Страница 27: ...25...

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