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10 

4.0  

MAINTENANCE 

    
 
 
 
  ! 

Failure to carry out the maintenance and  

 

 

service,  as  described  herein,  will  invalidate 

 

 

warranty.

 

 
 
 
 
 
 
 
 
 
 

   ! 

Before doing any maintenance work on electric 

 

motor,  starter  units  and  wiring,  make  sure  the 

 

power supply is switched off.

 

 
 

 

   ! 

Use  synthetic  oils  only.  Never  mix  two  oils, 

 

even if they are from the same manufacturer.

 

 

4.1  

CAPSTAN

 

MAINTENANCE 

Every  six  months  disassemble  the  above  deck 
components of the capstan (up to the Deckplate) as 
described  in  Section  2.3.  Clean  all  components  and 
check  for  damage.  Grease  the  components  using 
lithium complex base, water proof grease. 
Clean  chromed  surfaces  with  a  cloth,  damp  with 
kerosene. After cleaning spray them with “CRC 3037 
Long  Life” or alternatively,  with “CRC 6-66” or “WD-
40”. Regular use of “CRC3097 Long Life” will  assist 
in maintaining the bright chrome finish. 
Apply  anti-seize  compound  on  screw  threads  and 
keyways. 
Re-assemble in the reversed order. 
Inspect  the  components  below  deck  for  corrosion, 
chipped paint etc, clean them and touch up the paint 
if  nece

ssary.  Spray  them  for  protection  with  “CRC 

3013 Soft Seal”. 
Check  the  electric  power  connections  and  spray 
them with “CRC 3013 Soft Seal” for protection. 
Check  the  oil  level  in  gearbox  and  top  up  if 
necessary. The oil in the gearbox should be changed 
every  3  years.  The  quantity  is  indicated  in  Section 
1.3. 
The  gearbox  is  a  sealed  unit.  The  motors  can  be 
detached  safely,  without  draining  oil  from  the 
gearbox.  If  removing  the  motor,  spray  its  shaft  with 
an  anti-corrosion  spray  before  reassembling.  The 
drive pin  is press fit into the motor shaft and can be 
replaced if necessary.

 

 

 

4.2  

RECOMMENDED LUBRICANTS 

 

Greases 

- Lithium complex base  NLGI consistency No. 2 



CASTROL 

LMX

 



DUCKHAMS 

Keenol

 



FINA 

CERAN WR

 

2

 



SHELL 

Retinex LX

 



MOBIL 

Mobilgrease HP

 

 
Gearbox Oils 

ISO 3448  VG 150

 



CASTROL   

 

Alpha MAX 150

 



SHELL 

 

 

Omala Oil 150

 



MOBIL 

 

 

Mobilgear 629

 



BP MACH   

 

GR XP 150 



FUCHS 

 

            Renolin CLP 150 

 
Anti-Corrosive Coatings 



CRC 3013 Soft Seal

 



Boeshield T9

 



Lanocote

 

 

 

Содержание CAPSTAN 8000 Series

Страница 1: ...CAPSTAN 8000 SERIES...

Страница 2: ...d All rights reserved Printed in New Zealand P19136 Rev 11 00 31 01 2019 VETUS Maxwell APAC Ltd reserves the right to make engineering changes to all products without notice Illustrations and specific...

Страница 3: ...NNECTIONS TO AC MOTOR 7 2 8 INSTALLATION OF CONTROLS 8 2 9 NOTE TO BOAT BUILDER 8 3 0 USING THE CAPSTAN 9 3 1 PERSONAL SAFETY WARNINGS 9 3 2 OPERATING THE CAPSTAN 10 4 0 MAINTENANCE 10 4 1 CAPSTAN MAI...

Страница 4: ...ell distributor The connection of the power lines and control circuitry to the capstan must be done by skilled technicians to ensure reliable and safe operation of the windlass Although mooring capsta...

Страница 5: ...flow Line speed recommended flow 12m min 39 4ft min Recommended hydraulic oil flow 54l min 14 3USgal min 36l min 9 5USgal min Maximum hydraulic oil flow 75l min 19 8USgal min Maximum hydraulic oil pr...

Страница 6: ...lected to provide limited overload protection for the motor and full protection for the supply cables It also provides the means for isolating the electrical system from the battery This should be mou...

Страница 7: ...m retaining nut drum key retention clips and deck seal Undo and remove the M12 Hex Hd Bolts and spring washers from the spacer tube and remove the deckplate Refer to Appendix B of this Manual and iden...

Страница 8: ...e Mainshaft and secure it with the Retaining Screw Insert the Cap with o ring into the Drum Picture 2 3 Deck Seal Assembly Shaft Retention Clip Drum Picture 2 4 Drum Retention Clip Assembly 2 5 POWER...

Страница 9: ...he selected gland fitting must fit the terminal box be capable of anchoring the armoured cable and allow an effective waterproof entry seal to be made Make the line connections to motor terminals as p...

Страница 10: ...prevent operating the capstan by someone accidentally stepping on a footswitch Refer to wiring schematics in Appendix C for control circuits All control wiring should be done using no smaller than 1...

Страница 11: ...r for main power supply and the isolator for footswitches Wrap several turns of line around the drum Make sure the drum is operated in the same direction as the line is wrapped around it Whilst pullin...

Страница 12: ...assemble in the reversed order Inspect the components below deck for corrosion chipped paint etc clean them and touch up the paint if necessary Spray them for protection with CRC 3013 Soft Seal Check...

Страница 13: ...ried on board Part No Description Qty P104751 Kit_ SS Cap 80 and O Ring Includes 4809 Cap 1 SP2769 O Ring 1 2689 Retaining clip 2 3005 Drum key 1 If any other spare part is required please refer to Ap...

Страница 14: ...wiring is correct and check it for damage Check the power supply to controls from the source step by step and identify the point where it stops Incorrect or incomplete wiring Check wiring against dia...

Страница 15: ...13 APPENDIX A Dimensional Drawings...

Страница 16: ...14...

Страница 17: ...15...

Страница 18: ...0 1 6 Drum retaining nut Stainless Steel 5310 1 7 Drum Stainless Steel 5499 1 8 Cap Screw M12 x 40 6417 8 9 Spring Washer M12 SP0475 16 10 Insulating Bush 3012 8 11 Hex Hd Bolt M12 x 70 SP3021 8 12 To...

Страница 19: ...cer tube 1 5329 52 Spring washers M12 SS304 10 SP0475 53 Bolt Hex Hd M12 x 40 SS304 10 SP0299 54 Label 1 3041 55 Hammer screw 2 SP0523 56 Gearbox AC vertical AC horizontal 1 1 SP3307 SP3318 57 Bolt He...

Страница 20: ...ic Bottomworks Item No Description Part No Qty 51 Spacer tube 5329 1 52 Spring washer M12 s s SP0475 10 53 Bolt M12 x 40 s s SP0299 10 54 Gearbox Motor Shaft Low flow I High flow I High flow L P104002...

Страница 21: ...19 APPENDIX C Installation Schematics...

Страница 22: ...20...

Страница 23: ...21...

Страница 24: ...22...

Страница 25: ...l not be liable for any loss damages harm or claim attributed to a use of the products in applications for which the products are not intended b corrosion wear and tear or improper installation c impr...

Страница 26: ...ler or supplier of the goods or fill out the electronic warranty form on our website www maxwellmarine com Name Address Telephone Facsimile Supplier Dealer Name Address Telephone Facsimile Windlass Mo...

Страница 27: ...25...

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