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Maintenance

Care & Maintenance

maxon BIKE

DRIVE

| User Manual | rel8583

Rear wheels,

fully fitted:
MX25
MXUrban

MX25-SG-AD-CH500-260DT01-N01-1KDT02

MXUrban-SG-AD-CH600-260DT01-N01-1KDT02

• Motor: as listed above

• Rim: DT Swiss 533d 26", black

• Spokes: DT Alpine III Ø2.0/1.8/2.34 mm, black, single

crossed

• Spoke nipples: DT Pro Lock Squorx Pro Head, brass

607883

607915

MX25-SG-AD-CH500-275DT01-N01-2KDT02

MXUrban-SG-AD-CH600-275DT01-N01-2KDT02

• Motor: as listed above

• Rim: DT Swiss 533d 27.5", black

• Spokes: DT Alpine III Ø2.0/1.8/2.34 mm, black, dual crossed

• Spoke nipples: DT Pro Lock Squorx Pro Head, brass

607892

607919

MX25-SG-AD-CH500-275DT03-N01-2KDT02

• Motor: as listed above

• Rim: DT Swiss XM481 27.5", black

• Spokes: DT Alpine III Ø2.0/1.8/2.34 mm, black, dual crossed

• Spoke nipples: DT Pro Lock Squorx Pro Head, brass

607897

MX25-SG-AD-CH500-280DT02-N01-2KDT02

MXUrban-SG-AD-CH600-280DT02-N01-2KDT02

• Motor: as listed above

• Rim: DT Swiss 545db 700c, black

• Spokes: DT Alpine III Ø2.0/1.8/2.34 mm, black, dual crossed

• Spoke nipples: DT Pro Lock Squorx Pro Head, brass

607901

607919

MX25-SG-AD-CH500-290DT01-N01-2KDT02

MXUrban-SG-AD-CH600-290DT01-N01-2KDT02

• Motor: as listed above

• Rim: DT Swiss 533d 29", black

• Spokes: DT Alpine III Ø2.0/1.8/2.34 mm, black, dual crossed

• Spoke nipples: DT Pro Lock Squorx Pro Head, brass

607906

607921

Continued on next page

Designation

Order

number

Содержание BIKEDRIVE MX25

Страница 1: ...USER MANUAL Edition 2019 02 Document ID rel8583...

Страница 2: ...ch Ride 13 2 1 2 Storage of the Battery 15 2 1 3 Periodic Inspection 15 2 1 4 Replacing the rear Brake Disc 16 2 1 5 Cleaning the PowerGrip 22 2 1 6 Spare Parts 25 2 2 Troubleshooting 33 2 3 Disposal...

Страница 3: ...s situation Ignoring can cause serious injury Indicates a possibly dangerous situation or draws attention to an unsafe practice Ignoring can cause injury or damage to components Indicates an important...

Страница 4: ...rom a standing start in action Motorized assistance of the BIKEDRIVE commences as soon as you start pedal ing while having selected a support level The motor develops torque according to the selected...

Страница 5: ...d by LEDs 1 5 Following a support level change and while riding the LEDs will show the remaining battery level Charging Level on page 8 The system status is continuously displayed with LED A Status In...

Страница 6: ...up To power up the battery press the main switch During startup all LEDs light up After successful initialization the LEDs will go out for a moment Subse quently the charging level of the battery wil...

Страница 7: ...PowerGrip is displayed via the LEDs Driving Mode The selected support level is briefly displayed with each change Thereafter the battery charge level is indicated Identification dotX25 dotX33 dotXUrb...

Страница 8: ...l function Therefore while power up procedure is in process do not rotate the rear wheel backwards contrary to the driving direction do not block the rear wheel do not apply brakes 1 Make sure that th...

Страница 9: ...e do with reduced motorized assistance The actual system tempera ture will be displayed via the PowerGrip s multicolor LED A Status Indicator on page 8 PowerGrip Support Level Torque Nm Limitation W d...

Страница 10: ...gears as with a normal bike Thereby shift early into a lower gear when climbing a hill Running empty You may fully discharge the battery The internal controller ensures that the battery does not suff...

Страница 11: ...nsport 1 Remove the battery and cover the battery rail to protect it from dirt and humidity 2 Protect the bike from dirt dust rain snow salt water spray water If necessary use transport bag or cover w...

Страница 12: ...Operation After the Ride 12 maxon BIKEDRIVE User Manual rel8583 p a g e in t e n t i o n a l ly l e f t b l a n k...

Страница 13: ...ible behavior or failure to follow the precaution ary measures can cause the drive to start 2 1 Care Maintenance 2 1 1 After each Ride Cleaning with Water Do not expose motor and battery to direct wat...

Страница 14: ...s Thereby the currently level being charged flashes the already charged levels light up page 33 The battery may warm up during charging If the specified charging temperature range is exceeded this is...

Страница 15: ...6 on page 38 Long term storage If you are not using the battery for extended periods store it at approximately 60 of its capacity A permanently higher charge will accelerate the principle related nat...

Страница 16: ...hexa gon socket Figure 5 For better legibility in the further course only the quick release version A will be shown Figure 5 Axle versions 2 1 4 1 Dismantling IMPORTANT During disassembly exposed par...

Страница 17: ...90 6 Loosen set screw D about 3 turns do not remove Remove torque lever IMPORTANT Do not damage cable 7 Carefully pull off torque lever E in axial direction from hub by slightly weighing back and fort...

Страница 18: ...check dimensions RECOMMENDATION Use maxon s Brake Screw Kit TX25 upper illustration If you decide not to use the maxon screw kit Make sure that fastening screws and washers correspond with the indica...

Страница 19: ...w Fold up cable 10 Radially align torque lever 11 Carefully tighten set screw D Do not apply thread locker 12 Carefully fold up cable C by approx 90 and insert into groove Mount cover 13 Place cover B...

Страница 20: ...tighten axle E Thru threadless Insert tension nut in right dropout Insert axle from left through the motor s hollow shaft Align rear wheel slightly tighten axle E Thru Flush Maxle X 12 Screw tension n...

Страница 21: ...el8583 21 Check settings 22 Check adjustments of rear derailleur readjust if neces sary Check cassette freewheel for correct function 23 Plug Power Cable to motor plug and lock with bayonet coupling 2...

Страница 22: ...g screws on PowerGrip and handlebar grip if any 3 Pull off handlebar grip and PowerGrip from handlebar 2 1 5 2 Dismantling the PowerGrip IMPORTANT During disassembly exposed parts can easily be damage...

Страница 23: ...werGrip Remove twist grip 5 Hold firm housing C 6 Pull off twist grip D together with PowerGrip Service Tool in axial direc tion from housing Align parts 1 Align housing and twist grip as shown Mount...

Страница 24: ...lug Control Cable to Power Grip and tighten screw cap 2 Slide PowerGrip and handle bar grip on handlebar and define their axial position 3 Make sure that handlebar grip touches the Power Grip s inner...

Страница 25: ...on is only possible within the motor variant Thus for example the motor MX25 can be converted from a QR 135 axle to a TA 142 axle however a conversion to MX25B or MXUrban is not possible Spare parts a...

Страница 26: ...Maintenance Care Maintenance 26 maxon BIKEDRIVE User Manual rel8583 2 1 6 1 Compatibility Table MX25 Figure 6 MX25 Compatibility of parts Table 3...

Страница 27: ...Maintenance Care Maintenance maxon BIKEDRIVE User Manual rel8583 27 MX25B Figure 7 MX25B Compatibility of parts Table 3...

Страница 28: ...Maintenance Care Maintenance 28 maxon BIKEDRIVE User Manual rel8583 MXURBAN Figure 8 MXUrban Compatibility of parts Table 3...

Страница 29: ...5 MXUrban MX25B A B A B A B A B QR 135 10 min 5 min 5 10 0 18 6 min 5 min 5 10 0 13 6 QR 141 10 min 5 min 5 18 2 28 6 min 5 min 5 13 2 23 6 Designation Order number Battery BX360 ONE 605854 BX500 ONE...

Страница 30: ...Pro Head brass 607892 607919 MX25 SG AD CH500 275DT03 N01 2KDT02 Motor as listed above Rim DT Swiss XM481 27 5 black Spokes DT Alpine III 2 0 1 8 2 34 mm black dual crossed Spoke nipples DT Pro Lock...

Страница 31: ...1 MX25B SG AD CH500 290DT01 N01 2KDT02 Motor as listed above Rim DT Swiss 533d 29 black Spokes DT Alpine III 2 0 1 8 2 34 mm black dual crossed Spoke nipples DT Pro Lock Squorx Pro Head brass 607912 P...

Страница 32: ...ls and Accessories Stopper sleeve kit for torque lever 512275 Brake Screw Kit TX25 for disc brakes 636472 Brake Screw Kit TX25 CB for Pedelec compliant rim brakes 546336 Control Cable 502867 Control C...

Страница 33: ...inutes Turn BIKEDRIVE on Flashing pattern The LEDs flash every 4 seconds Cause Battery is in status Safety shutdown during discharge Remedy Check if battery is charged Turn BIKEDRIVE off page 6 Wait f...

Страница 34: ...Cause Cable defective Remedy Consult your specialized dealer Cause Plug disconnected Remedy Turn BIKEDRIVE off page 6 Check plug connectors at motor battery cables and PowerGrip for firm fit Turn BIKE...

Страница 35: ...Nm 26 Nm 19 Nm Rotational speed 183 rpm 183 rpm 290 rpm Efficiency maximal 85 Speed maximal PowerGrip dotX25 25 km h 15 5 mph PowerGrip dotX33 approx 30 km h 18 6 mph PowerGrip dotX25 25 km h 15 5 mp...

Страница 36: ...Technical Data 36 maxon BIKEDRIVE User Manual rel8583 depending on end cap version Figure 10 Motor MX25 Dimensions mm depending on end cap version Figure 11 Motor MX25B Dimensions mm...

Страница 37: ...Technical Data maxon BIKEDRIVE User Manual rel8583 37 depending on end cap version Figure 12 Motor MXUrban Dimensions mm...

Страница 38: ...E BX500 ONE Lithium ion battery Nominal voltage 48 VDC Nominal charge 7 5 Ah 10 4 Ah Nominal capacity 360 Wh 500 Wh Charging time 0 100 2 h 3 5 h Weight 2 7 kg 2 8 kg Dimensions LxWxH 285x86x120 mm En...

Страница 39: ...ical data Figure 14 Baseplate Dimensions mm Table 8 PowerGrip Technical data Figure 15 PowerGrip Dimensions mm Baseplate Type Baseplate Battery mount comprising adapter base battery rail and Power Cab...

Страница 40: ...ensions mm Battery Charger Type Power Charger IV Quick charger Nominal voltage 100 240 VAC 50 60 Hz Output voltage 54 6 VDC Charging current 5 A typical Weight 1 4 kg Dimensions LxWxH 189x90x65 mm Env...

Страница 41: ...Technical Data maxon BIKEDRIVE User Manual rel8583 41 p a g e i n t e n ti o n a l ly l e f t b la n k...

Страница 42: ...Technical Data 42 maxon BIKEDRIVE User Manual rel8583 p a g e in t e n t i o n a l ly l e f t b l a n k...

Страница 43: ...rip 7 indications used 3 influencing factors battery charge 10 inspection periodic 15 L labeling 3 legal regulations 4 legislation 4 lock 6 M main switch 6 maintenance 13 motor reduced power 9 technic...

Страница 44: ...entioned trademarks belong to their respective owners and are pro tected under intellectual property rights 2019 maxon advanced robotics systems All rights reserved Subject to change without prior not...

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