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Matsui JL4-4V-3~6, Руководство по эксплуатации

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Matsui JL4-4V-3~6 Скачать руководство пользователя страница 74

A

B

C

D

5

4

3

PLANE
TRIGONOMETRY

APPD

2

CHKD

SCALE

APPROVED BY

DRAWN BY

DSGND(CHKD)BY

1

CONTENTS

MARK

R

E

V

IS

I

O

N

DATE

FORM

DATE

UNIT mm

DWG.

 NO.

NAME

JL4

D32

D29

D26

D23

D19

D16

D31

D28

D25

D22

D18

D15

No.6 レベル計

No.6 LEVEL SWITCH

No.5 レベル計

No.5 LEVEL SWITCH

No.4 レベル計

No.4 LEVEL SWITCH

No.3 レベル計

No.3 LEVEL SWITCH

No.2 レベル計

No.2 LEVEL SWITCH

No.1 レベル計

No.1 LEVEL SWITCH

LV-6(H)

LV-5(H)

LV-4(H)

LV-3(H)

LV-2(H)

LV-1(H)

2

１

IN CASE OF LEVEL SWITCH CONTROL

レベル計制御の場合

2

1

IN CASE OF LIMIT SWITCH CONTROL

リミットスイッチ制御の場合

D16

D15

D19

D18

D23

D22

D26

D25

D29

D28

D32

D31

LS-1

LS-2

LS-3

LS-4

LS-5

LS-6

E2K-1

E2K-2

E2K-3

E2K-4

E2K-5

E2K-6

-

+

D14

D17

D21

D24

D27

D30

D15

D18

D22

D16

D19

D23

D25

D26

D28

D29

D32

-

+

-

+

-

+

-

+

-

+

No.2 PROXIMITY SWITCH
No.2 近接スイッチ

No.3 PROXIMITY SWITCH
No.3 近接スイッチ

No.4 PROXIMITY SWITCH
No.4 近接スイッチ

No.1 PROXIMITY SWITCH
No.1 近接スイッチ

No.5 PROXIMITY SWITCH
No.5 近接スイッチ

No.6 PROXIMITY SWITCH
No.6 近接スイッチ

No.1 LEVEL SIGNAL
No.1 レベル信号

No.2 レベル信号

No.2 LEVEL SIGNAL

No.3 レベル信号

No.3 LEVEL SIGNAL

No.4 レベル信号

No.4 LEVEL SIGNAL

No.5 レベル信号

No.5 LEVEL SIGNAL

No.6 レベル信号

No.6 LEVEL SIGNAL

静電容量形近接センサー(DC)制御の場合

IN CASE OF CAPACITIVE PROXIMITY SENSOR(DC) CONTROL

IN CASE OF PHOTOELECTRIC SENSOR CONTROL

光電スイッチ制御の場合

PHF-1

PHR-1

D16

D15

D14

+

-

+

-

D17

D19

D18

PHF-2

PHR-2

+

-

+

-

+

-

+

-

PHF-3

PHR-3

PHF-4

PHR-4

PHF-5

PHR-5

PHF-6

PHR-6

D21

D23

D22

D24

D25

D26

D27

D28

D29

D30

D31

D32

No.6 レベル計

No.6 LEVEL SWITCH

No.5 レベル計

No.5 LEVEL SWITCH

No.4 レベル計

No.4 LEVEL SWITCH

No.3 レベル計

No.3 LEVEL SWITCH

No.2 レベル計

No.2 LEVEL SWITCH

No.1 レベル計

No.1 LEVEL SWITCH

－

－

元図 DWG. NO. A301141

700203

Standard dwg.

標準図

E2K-2
CR-S2

E2K-3
CR-S3

E2K-4
CR-S4

E2K-5
CR-S5

No.1 近接スイッチ

No.1 PROXIMITY SWITCH

E2K-6

No.2 PROXIMITY SWITCH
No.2 近接スイッチ

No.3 PROXIMITY SWITCH
No.3 近接スイッチ

No.4 PROXIMITY SWITCH
No.4 近接スイッチ

No.5 PROXIMITY SWITCH
No.5 近接スイッチ

No.6 PROXIMITY SWITCH
No.6 近接スイッチ

E2K-1
CR-S1

CR-S6

2S1

2S2

2S3

2S4

2S5

2S6

D31

1

1

2

2

D15

D18

D22

D25

D28

D31

CR
S2

CR
S3

CR
S4

CR
S5

CR
S1

CR
S6

D16

D19

D23

D26

D29

D32

静電容量形近接センサー(AC)制御の場合

IN CASE OF CAPACITIVE PROXIMITY SENSOR(AC) CONTROL

MAI STYLE

Ｔ０５０１７

OCT/19/2005

M.TAKANO

CODE NO.

NISHI

Содержание JL4-4V-3~6

Страница 1: ...ATION MANUAL WARNING Thank you for choosing our product Before operating this equipment please read this manual thoroughly Keep this manual in a location near the equipment so that it may be readily referred to whenever a question arises during equipment operation ...

Страница 2: ...irs made by any party other than our company 2 Defects resulting from natural disasters such as earthquakes hurricanes typhoons and floods accidents and fires 3 Defects resulting from use exceeding limitations in the specifications set forth in the instruction manuals or catalogs 4 Defects resulting from non performance of maintenance and inspection by not observing manual instructions 5 Defects i...

Страница 3: ...ing list 4 Chapter 2 For Safe Operation 1 Label and meaning of each indication 7 2 Items to be observed for safety 8 3 Labels 9 Chapter 3 Installation 1 Mounting the collection hopper 10 2 Installation 14 3 Connecting the power 17 Chapter 4 Preparations for Operation 1 Checking the status of each component 19 2 Control panel description 21 Chapter 5 Operating Procedures 1 Starting procedure 22 2 S...

Страница 4: ...r type ASD control collection hopper 29 Chapter 7 Respective Parameter Setup 1 Setting guide 31 2 Setting procedures 36 Chapter 8 Inspection and Maintenance 1 Daily inspection 38 2 Monthly inspection 41 3 Component adjustment procedure 44 4 Operation check procedure of 3 6 way selector valve 47 5 Operation check procedure of automatic slide gate 48 Chapter 9 Troubleshooting 49 Chapter 10 List of C...

Страница 5: ...opper Control Procedure Limit control Level switch control Jet Clone Cylinder control E2K control Vacuum hopper ASD control 2 Loader Unit Model JL4 4V 3 6 JL4 5V 3 6 JL4 6V 3 6 JL4 4VC 3 6 JL4 5VC 3 6 JL4 6VC 3 6 3 Flow Diagrams Flow Diagrams No Flow diagram type1 Flow diagram type2 Flow diagram type3 Flow diagram type4 Flow diagram type5 Flow diagram type6 Flow diagram type7 Flow diagram type8 Fl...

Страница 6: ...PVC hose Suction nozzle Signal cord Power cord Suction unit Suction unit Suction unit Suction unit Suction unit Jet Clone type Connector Connector Connector Connector E2K control Suction hoppertype SD control Suction hopper type Jet Clone type limit control cylinder control Suction hose GL 1V Hose Connector 2 way valves are shown in the following diagrams however in actuality 3 6 directional valve...

Страница 7: ...y Flow diagram type 6 Flow diagram type 10 Flow diagram type 7 Flow diagram type 8 Flow diagram type 9 Power cord Jet Clone type cylinder control Connector GL 1V Hose Connector Signal cord limit control Jet Clone type PVC hose Suction nozzle Conveying hose Power cord Suction hopper type Connector SD control Connector limit control Connector Suction unit E2K control Suction unit Suction unit Jet Cl...

Страница 8: ...e included Component Name Style of Packing Vacuum unit JL4 4 5 6 V 3 6 type Vacuum unit JL4 4 5 6 VC 3 6 type Nylon hose Aperture φ６ Length ５ｍ Standard With one touch joint １ pc 1 4B equivalent product should be used for coupler connection The hose is contained in shrink wrap 3 6 way selector valve 3 6 way selector valve ...

Страница 9: ...e type cylinder control This unit is contained in a corrugated cardboard case Suction hopper type ASD control Collection hopper NOTES The elbow is contained for the Jet Clone type cylinder control and Vacuum hopper type ASD control The conditions are as follows 1 For collection hoppers with an SUS lid the elbow is attached to the lid 2 For collection hoppers with an aluminum lid the elbow is conta...

Страница 10: ...ose φ38 GTG hose Length 15 ft Hose band One set is 4 pcs Suction nozzle φ38 Material Vacuum hoses are wound with shrink wrap JL4 6V VC Material hose φ50 PVC hose Length 15 ft Vacuum hose φ65 GTG hose Length 15 ft One set including 2 pcs Hose band One set including 4 pcs Suction nozzle φ50 Material Vacuum hoses are wound with shrink wrap The suction nozzle is wrapped in shrink wrap ...

Страница 11: ...extent of danger as follows Label Meaning DANGER This indication is used when failure to observe this may cause user death Instructions with this indication explain how to prevent it WARNING This indication is used when failure to observe this may cause users to be seriously injured Instructions with this indication explain how to prevent the injury CAUTION This indication is used when failure to ...

Страница 12: ...s Operating this equipment in such an environment is very dangerous 4 Prohibition against Modifications This equipment must not be modified or altered by users without obtaining our approval We shall not be responsible for any accidents caused by modifications or alterations 5 Inspection Before maintenance and inspection be sure to stop operation and turn OFF the power of the primary power supply ...

Страница 13: ...rth 3 Use of the equipment This product is a conveying unit for resin pellets This is not suitable for other materials and conveying materials other than resin pellets may cause defects We make no warranty against any problems caused by using materials other than resin pellets 3 Labels Labels are pasted where special care must be taken to prevent danger Warnings or cautions must be thoroughly unde...

Страница 14: ...be secured with bolts alone When the holes are not tapped the collection hopper should be secured with bolts and nuts In this case an adequate measure should be taken to prevent the bolts and nuts from falling into the hopper if they loosen and fall off 2 Mounting Jet Clone Mount the Jet Clone on the hopper on which mounting holes are drilled 3 Mounting level switch Only when the collection hopper...

Страница 15: ... of the Jet Clone does not contact the inner wall of the hopper Install the Jet Clone horizontally Otherwise it may not accurately detect the hopper is full of material The damper of the Jet Clone has been adjusted at the factory therefore do not adjust or knock it Otherwise it may not accurately detect the hopper is full of material ...

Страница 16: ...ure to install a gasket between the hopper base and the molding machine mounting plate ２ Vacuum hopper mounting Mount the vacuum hopper flange sight glass section on the base Use hexagon socket head socket screws Packing Matching base Packing Vacuum hopper Proximity switch E2K Molding machine Inlet Vac hose Material port hose Tap hole for suction hopper mounting Countersunk hole for molding machin...

Страница 17: ...llection hopper should be secured with bolts and nuts In this case an adequate measure should be taken to prevent the bolts and nuts from falling into the hopper if they loosen and fall off 2 Mounting suction hopper Mount the suction hopper to the hopper on which the mounting holes are drilled 3 Mounting level switch Drill holes at the specified positions in the hopper on which the suction hopper ...

Страница 18: ... 3 6 way selector valve of the loader Be sure to secure with a hose clamp A direction label No1 No 6 is attached to respective hose openings on the selector valves Please make sure to connect to each proper valve 3 6 way selector valve viewed from above NOTE Securely tighten the hose clamps to avoid leaks at the intake ports of the material vacuum hoses ３ Connecting the material hose White PVC Hos...

Страница 19: ...up the filter regulator adjustment knob to unlock it Adjust the indication of the pressure gauge to 0 4 to 0 5 MPa by turning the adjustment knob clockwise or counterclockwise Turning the knob clockwise causes the indicated value to rise and vice versa After setting the pressure push down the adjustment knob to lock it NOTE Set the pressure to 0 5 MPa or higher for dry compressed air from a compre...

Страница 20: ...er regulator outlet pressure of the air kit within a range of 0 4 to 0 5 MPa Pull up the filter regulator adjustment knob to unlock it Adjust the indication of the pressure gauge to 0 4 to 0 5 MPa by turning the adjustment knob clockwise or counterclockwise Turning the knob clockwise causes the indicated value to rise and vice versa After setting the pressure push down the adjustment knob to lock ...

Страница 21: ... power circuit breaker in the control panel to OFF The power cord should be securely connected to the power source A loose power cord connection may cause abnormal equipment operation single phase operation and heat generation or danger Be sure to connect the ground ２ Checking forward and reverse phase Turn ON the primary power of your existing source Turn on the power breaker in the control panel...

Страница 22: ...s blowing out from the exhaust port it means that the blower rotates in the reverse direction reverse phase In this case turn OFF the primary power and reverse the R phase and T phase of the three wires of the power cord Again turn ON the primary power and check that air is blowing out from the exhaust port Exhaust port ...

Страница 23: ... of each component Unit to be checked Check Filter case for suction unit Check that the cartridge and cap are set to the filter case V type VC type Dust box for suction unit Only for VC type Check that the dust box is installed on the lower part of the separator Refer to the above diagram Filter case Cap Dust box Separator Filter case ...

Страница 24: ... checked Check Each collection hopper Check that no foreign matter intrudes inside and further check that the packing and metal mesh filter are properly set After checking firmly fix the lid of the collection hopper with the catch clips 3 pieces Catch clip Lid Packing Filter ...

Страница 25: ...e Discharge Feed to Setting Jet Loader 2 1 No No No No 3 4 5 6 Digital displayer green SV value Parameter Digital displayer red PV value Function Up switch Down switch Reset switch SV switch No 1 start stop Switch display green No 6 start stop Switch display green Discharging display Engineering setting mode display green Conveying display User setting mode display green Confirmation switch ...

Страница 26: ...l the equipment does not start conveyance For details on operation refer to Chapter 6 Operational Descriptions and Timing Chart The display corresponding to operation of No 1 through No 6 is turned on during start Conveying set time green and conveying time red appear on the digital displayer during conveyance Discharge set time green and discharge time red appear on the digital displayer during d...

Страница 27: ...t stop switch No 1 to the No 6 start stop switches No 6 on the operation panel The equipment stops operation If operation is stopped during conveyance operation the device is stopped after conveyance operation Cycle stop The display corresponding to operation of No 1 through No 6 is turned on during start Operation is continued for operation performance during cycle stop NOTE ...

Страница 28: ... operation to start conveyance to the collection hopper Refer to the previous page Refer to the previous page ３ Cleaning inside of conveying hose Play up the suction nozzle opening with your hand at intervals of several seconds during conveyance to completely feed the material remaining in the conveying hose to the collection hopper ４ Stopping operation Perform the stopping operation to stop the c...

Страница 29: ...the collection hopper gate opens to discharge material into the lower receiver hopper for the period of time set on the discharge timer The above operations are repeated In a case where respective request signals from multiple conveyance directions are simultaneously sent the material is conveyed in the order of No 1 No 2 No n No 2 alternatively When the receiver hopper has become full the collect...

Страница 30: ... No 2 No 1 Request signal No 2 Request signal No 1 Discharge timer Ring blower No 1 collection hopper gate No 2 collection hopper gate No 1 Conveyance timer 3 6 way selector valve No 1 Discharge timer No 2 Conveyance timer No 1direction No 2 direction UP UP Close Open Close Open Stop Request Request Full Full ON Operating UP UP Request Stop Stop Start Start Open Operating No 1direction Close Close...

Страница 31: ...terial is conveyed to the collection hopper for the period of time set by the conveyance timer When the conveyance timer has run out the blower stops The above operations are repeated In a case where respective request signals from multiple conveyance directions are simultaneously sent the material is conveyed in the order of No 1 No 2 No n No 2 alternatively When the collection hopper has become ...

Страница 32: ...s similarly carried out Start stop switch No 1 No 2 No 1 Request signal No 2 Request signal No 1 Discharge timer Ring blower No 1 Conveyance timer 3 6 way selector valve No 2 Discharge timer No 2 Conveyance timer No 1 direction No 2 direction Operating UP Operating UP Start Stop Request Request Full Full ON Operating UP Operating UP Request Stop Stop Start Start Operating No 1 direction Close Clos...

Страница 33: ...rial is conveyed to the collection hopper for the period of time set by the conveyance timer When the conveyance timer has run out the blower stops The collection hopper gate opens to discharge material for the period of time set on the discharge timer The above operations are repeated In a case where respective request signals from multiple conveyance directions are simultaneously sent the materi...

Страница 34: ...signal No 2 Request signal No 1 Discharge timer Ring blower No 1 collection hopper gate No 2 collection hopper gate No 1 Conveyance timer 3 6 way selector valve No 2 Discharge timer No 2 Conveyance timer No 1 direction No 2 direction Operating UP Operating UP Close Open Close Open Start Stop Start Stop Operating UP Request Request Full Full ON Operating UP Operating UP Operating UP Request Start C...

Страница 35: ...me The time for conveyance varies with the conveying distance the type of material and the type of collection hopper The conveyance timer should be set so that conveyance ends before the collection hopper becomes full of material 0 999 sec 5 sec 2 Fd2 No 2 Conveyance timer The timer should be set for No 2 conveyance time Hereinafter same as above Same as above Same as above 3 Fd3 No 3 Conveyance t...

Страница 36: ... 4 Conveyance timer The timer should be set for No 4 conveyance time Same as above Same as above 11 dC5 No 5 Conveyance timer The timer should be set for No 5 conveyance time Same as above Same as above 12 dC6 No 6 Conveyance timer The timer should be set for No 6 conveyance time Same as above Same as above 13 dUC Dust cleaning counter The counter should be set for conveyance times to inform filte...

Страница 37: ... for the time to judge No 6 request signal Hereinafter same as above Same as above Same as above 7 1Ed No 1 Conveyance error timer The timer should be set for level switch request status monitoring time during No 1 conveying operation oFF 1 999 sec oFF 8 2Ed No 2 Conveyance error timer The timer should be set for level switch request status monitoring time during No 2 conveying operation oFF 1 999...

Страница 38: ... slide gate when the batch conveyance option is performed This should be set so that any desired amount is conveyed 0 0 99 9 sec 1 0 20 bt2 No 2 Batch gate timer No 2 Batch gate timer should be set for opening time of automatic slide gate when the batch conveyance option is performed Hereinafter same as above Same as above Same as above 21 bt3 No 3 Batch gate timer No 3 Batch gate timer should be ...

Страница 39: ...n No 4 direction 5 Interlocking in No 5 direction 6 Interlocking in No 6 direction ALL Interlocking in all directions oFF 1 2 3 4 5 6 ALL oFF 26 bS_ Batch gate When batch conveyance option is performed this should be set to select the type 0 Automatic slide gate 1 2 These cannot be set for standard specifications and options This should be set for special specification Remark 1 Idling valve 2 MSD ...

Страница 40: ...SV is depressed Display code for any desired setting item ３ Press the ENTER switch with the code for any desired setting item displayed The set value can now be changed Set the set value to any desired value with the UP switch or DOWN switch The set value is written when the ENTER switch is depressed Remark 1 setting unit is added every time the UP switch is depressed It is continuously added when...

Страница 41: ...tting items and set values are displayed on the digital display Operate in the same way as the User Setting Mode from now on 3 After the setting procedure is completed the mode returns to the normal mode when the SV switch SV is kept depressed for five seconds or longer NOTE Unless operation is performed for ten seconds or longer the mode automatically exits the setting mode and returns to the nor...

Страница 42: ...leaner 4 Be sure to recover after cleaning CAUTION 1 Install the cartridge filter so that the opening having the packing is directed toward the filter case lid 2 If the equipment is used in a state where packing of the cartridge filter does not closely contact the filter case lid the fine particles will mix into the blower and cause blower trouble 3 Replace with a new cartridge filter in the case ...

Страница 43: ...e catch clip on the upper part of the dust box and discharge the accumulated dust Be sure to recover after discharging Replace with new packing if the U type packing for the dust box is severely deteriorated deformed discolored or hardened Air kit for 3 6 way selector valve Discharge drainage accumulated in the bowl of the air filter by pressing the drain valve on the lower part of the bowl Catch ...

Страница 44: ...hopper Pull up the adjusting knob of the filter regulator to unlock turn the adjusting knob the to left and check that the indicated pressure on the pressure gauge has reached 0 zero and then discharge the drainage accumulated in the bowl Drainage can be discharged by pushing the drain valve of the bowl lower part Drainage should be received by an empty can Adjustment knob Pressure gauge Bowl Drai...

Страница 45: ...cking if the packing is severely deteriorated deformed discolored or hardened CAUTION Exercise sufficient care when handling the filter A deformed metal screen filter may cause air leakage resulting in conveyance failure If the filter is deformed fix it by tapping it with a soft object such as a wooden or rubber hammer If the filter still cannot be fixed replace it with a new one Conveying hose PV...

Страница 46: ...d check that the hexagon socket head locking screw of the removable cam is not loosened Simultaneously open and close the damper to check that no abnormality for the limit switch exists Please retighten according to the Stopper adjusting diagram on the following page if loosened C Please check that the hexagon socket head locking screw fixing the balance weight is not loosened Tighten the screw fo...

Страница 47: ...ance and inspection item Descriptions Check each component of jet clone 6mm A p p r o x i m a t e l y 8 5 ﾟ A p p r o x i m a t e l y 7 0 ﾟ Stopper adjustment diagram Upper stopper adjustment position Lower stopper adjustment position Clearance 6mm Limit switch ON position ...

Страница 48: ...od spanner 2 5mm 2 Adjust the gate cam position so that the limit switch is ON with the gate lowering from the horizon by 45 50 3 After adjusting the cam secure it by tightening the set screw 2 Balance weight for Jet clone In a case where material is attached to the damper due to static electricity the state shown on the right is brought about in rare cases In such a case adjust the damper by loos...

Страница 49: ...cuit breaker to ON 2 Remove the lid of the level switch 3 Change the spring hook position Moving the spring toward the HIGH position causes the sensitivity to increase and vice versa Confirmation method 1 The spring of the level switch is set up in the strongest direction 2 The material is fed slowly until the blade of the level switch is filled up with the material 3 The adjustment confirmation p...

Страница 50: ...Perform the following and operations while adjusting the sensitivity adjustment screw with the attached screwdriver Adjust the sensitivity to a point where the sensor switches from ON to OFF without material Detection indication lamp turns OFF Adjust the sensitivity to a point where the sensor switches from OFF to ON with material Detection indication lamp turns ON Set the sensitivity adjustment s...

Страница 51: ...n check the Operation check procedure according to the steps Step Details of operation １ Turn OFF the power breaker on the rear face of the control panel ２ Supply dry compressed air of 0 3 MPa 0 9 MPa to the air kit of the 3 6 way selector valve ３ Press the manual button of the solenoid valve When the manual button of the solenoid valve is pressed the air cylinder operates Manual button ...

Страница 52: ...バー 自動スライドダンパー本体 ストップバルブ 注 意 指 づ め 注 意 1 運転中は指や手を可動部に入 れるな 2 裂傷や骨折するおそれがあ る 3 清掃 点検作業は電源を OFF にしてエアー供給源を遮断して このラベルをはがしたり よごしたりしないこと 6 21 1 WARNING Do not place fingers or hands into the movable parts slide part during operation Tears or bone fractures may result Never operate with the cover of the movable part removed Never operate with material caught in the slide damper Failure may result Movable...

Страница 53: ... conveying hose Adjust the secondary air intake amount with the secondary air adjustment ring on the suction nozzle at the end of the conveying hose E 3 Conveying blower overload error Check that the thermal relay in the control panel is set to the rated value Set the thermal relay to the rated value Press the reset button for the thermal relay to reset the alarm When the suction part metal mesh o...

Страница 54: ...r the level switch in the No 1 direction Jet Clone type E2K for the suction hopper type and level switch for level switch type See Blower does not rotate in the next item When the suction part metal mesh on the secondary air adjustment ring is clogged blow clean dry air to remove the deposits See Blower does not rotate in the next item Check that material is not clogged in the conveying hose in th...

Страница 55: ...art metal mesh on the secondary air adjustment ring is clogged blow clean dry air to remove the deposits See Blower does not rotate in the next item Check that material is not clogged in the conveying hose in the No 4 direction Remove the material in the conveying hose Adjust the secondary air intake amount with the secondary air adjustment ring on the suction nozzle at the end of the conveying ho...

Страница 56: ...art metal mesh on the secondary air adjustment ring is clogged blow clean dry air to remove the deposits See Blower does not rotate in the next item Check that material is not clogged in the conveying hose in the No 6 direction Remove the material in the conveying hose Adjust the secondary air intake amount with the secondary air adjustment ring on the suction nozzle at the end of the conveying ho...

Страница 57: ...c switch MS 1 Tolerance 1 000 000 times Even if it is normal replace by the time the above times are reached or within 2 years after starting use Entrust Matsui SDI or your employee who has sufficient working knowledge of electricity to carry out inspection or exchange since the operation includes the potential for failure or danger Check that the power circuit is not short circuited Eliminate the...

Страница 58: ...ort circuited Turn OFF the primary power supply and power circuit breaker before carrying out work Entrust Matsui SDI or your employee who has sufficient working knowledge of electricity to carry out inspection or exchange since the operation includes the potential for failure or danger Blower does not rotate Location to be checked Action Precaution Check that the connecting terminal of the power ...

Страница 59: ...enance to adjust the gate cam A condition when the limit switch is ON 材料 Check that the suction hopper proximity switch detects normally Only when the suction hopper type E2K control is used Refer to Chapter 8 Inspection and Maintenance to adjust the sensitivity of the proximity switch If the proximity switch does not operate normally even after the sensitivity adjustment replace it For purchase o...

Страница 60: ...r purchase of the electromagnetic valve and type contact Matsui SDI Entrust Matsui SDI or your employee who has sufficient working knowledge of electricity to carry out inspection or exchange since the operation includes the potential for failure or danger Check that external air is suctioned from the connection end of the conveying hose or suction hose Securely tighten the hose clamps If any of t...

Страница 61: ...rp edge Do not deform the metal mesh filter Check that the cartridge filter inside the filter case is not clogged After removing powder dust remaining inside of the cartridge filter blow clean dry air to remove deposits If the deposits cannot be removed due to severe deterioration of the cartridge filter replace it with a new one In addition if the packing is significantly deteriorated deformed di...

Страница 62: ...the end of the damper solenoid and repair any abnormality Contact Matsui SDI for replacement of the end Check that the suction hopper proximity switch detects normally Only when the suction hopper type E2K control is used Refer to Chapter 8 Inspection and Maintenance to adjust the sensitivity of the proximity switch If the proximity switch does not operate normally even after the sensitivity adjus...

Страница 63: ...2736 Suction hose GL IV hose Tigers Polymer Co 65 5m one direction Every year Packing for filter case lid Matsui Mfg Co NBR U packing 1 Every year Packing for dust hopper lid Matsui Mfg Co NBR U packing 1 Every year Cartridge filter Matsui Mfg Co MXF 16SP G4 1 Every year Glass tube fuse inside control panel Commercially available 250V 1A 1 Every six months NOTE 1 The replacement interval varies wi...

Страница 64: ...diameter mm 38 38 65 Standard combined Jet Clone JC 6 JC 9 JC 18 200V AC 3 phase 50 60Hz 220V AC 3 phase 60Hz J version A 15 15 20 380 400 415V AC 3 phase 50 60Hz A version A 50Hz A 60Hz 10 10 10 10 10 15 230V AC 3 phase 60Hz 460V AC 3 phase 60Hz Power V Hz Capacity A U version A 230V A 460V 15 10 15 10 20 10 1 The above conveying capacity shall be obtained under the following conditions 1 Resin u...

Страница 65: ...V VC 3 6 61 The following options are available for this equipment Please make sure that correct options are installed The unit shown above is a suction unit of the type JL4 VC Tr 0 CR 1 ELB 1 Inside of control panel 2A 5 1 2C 4 2B 2B ...

Страница 66: ...eakage circuit breaker is for supplied voltage of 200V AC to 220V AC The breaker cannot be attached for other voltages When the leakage breaker is attached a no fuse breaker NFB 1 is not attached Alarm The alarm can be chosen for only one of the following 2A revolving alarm lamp 2B buzzer lamp 2A 2B revolving alarm lamp with buzzer and 2C alarm output 2A Alarm lamp At the time of dusting operation...

Страница 67: ...nd can be stopped by a pushbutton Symbol Name Maker Model PTL 1 Revolving alarm lamp Arrow Electronics Co AP 200 R Y BZ Buzzer Fuji electric DR22B5 MB PB R1 Pushbutton Fuji electric AR22F0R 10B The color of the revolving alarm lamp can be chosen from red or yellow 2C Alarm output The alarm signal is delivered to the metal connector CN 1 on the lower part of the control panel Non voltage relay outp...

Страница 68: ...uction box MATSUI SUS 304 Operating voltage 100V AC The supplied voltage 200V AC is transformed down to an operating voltage of 100V AC by the internal transformer Symbol Name Maker Model Tr 0 Transformer Urakawa Transformer Mfg Co ZTN35 50 36358 NOTE For operating voltage of 100V AC coils of 200V AC for the magnetic switch solenoid coil level switch and buzzer are replaced by those of 100V AC Lar...

Страница 69: ...T mm DWG NO NAME REFERENCE REQ D MATERIAL DESCRIPTION ITEM NO No 1 No SV Reset Setting Feed to Run Stop 2 Conveyance Discharge User Setting Engineering Setting J e t L o a d e r PV SV F u n c t i o n P a r am e t e r 23 130 130 7 290 118 125 3 5 3 5 T OONO 1 1 JUN 9 2004 G2842 JLD2 １８９７５４ KIMURA 元図 DWG NO A301138 700203 標準図 Standard dwg ...

Страница 70: ... 1 MC 1 Tr 0 F 01 02 F 1 Contoroler 1 2WAY Type Contoroler 3 6WAY Type 1 Matsui G2842 JLD2 1 Matsui 1 1 1 1 Matsui 1 1 1 1 G2842 JLD6 Operation ON OFF EATON 8006K23NIV2 Alarm Silence Alarm Circuit board Motor Protectors Allen Bradley Contactors Allen Bradley Transformer Signal 241 8 2554 2 Bussman Fuses Fuses 2A TB 1 Model Voltage Motor Protectors JL4 4 JL4 5 Fuses AC460V AC230V AC460V FNQ R 2 FNQ...

Страница 71: ...OPETATION POWER SUPPLY Tr 1 1 2 3 4 5 6 CN 0 CN 1 CN 2 TR 1 BLACK 黒 BROWN 茶 RED 赤 YELLOW 黄 GREEN 緑 0V 100V 110V 200V 220V E WHITE 白 BLUE 青 ORANGE 橙 M1 U1 V1 W1 R1 S1 T1 ブロワー BLOWER M1 TYPE 型式 元図 DWG NO A301108 JL4 4V VC U JL4 5V VC U Standard dwg 標準図 F 01 F 02 R2 S2 三相交流電源 AC460 230V 60Hz 1 15kW 1 50kW 2 55kW AC230V 2 5 4 1 4 2 AC460V F 1 1B 1A 150VA SW 1 JL4 6V VC U MP 1 MC 1 Ｔ０５０１４ M TAKANO NISH...

Страница 72: ...8 警報入力 ALARM INPUT NO 2 LEVEL SIGNAL NO 1 LEVEL SIGNAL NO 1 レベル計 NO 2 レベル計 D12 D13 D16 D19 CN1 CONTROL BOARD TR 1 I O BOARD MP 1 22 21 1 BZ CR 1 CR 1 PB 1 22A 22B 警報 ALARM ブザーリセット BUZZER RESET 3 23 23A ブロワー MP 1 1 MC BLOWER オプション 4 5 6 SOL 1 SOL 2 24 26 7 8 9 27 28 29 SOL 3 SOL 4 SOL 5 SOL 6 10 1 2 NO 1 排出弁 NO 2 排出弁 NO 1 DISCHARGE VALVE NO 2 DISCHARGE VALVE NO 2 BRANCH VALVE NO 2 方向切替弁 バッチダンパー BAT...

Страница 73: ... D29 D30 D31 D32 NO 3 DISCHARGE VALVE NO 3 排出弁 NO 3 BRANCH VALVE NO 3 方向切替弁 41 42 SOL 7 SOL 8 元図 DWG NO A301140 700203 Standard dwg 標準図 JSV JSV JSV JSV NO 6 方向切替弁 NO 6 BRANCH VALVE NO 6 排出弁 NO 6 DISCHARGE VALVE NO 5 方向切替弁 NO 5 BRANCH VALVE NO 5 排出弁 NO 5 DISCHARGE VALVE NO 4 DISCHARGE VALVE NO 4 BRANCH VALVE NO 4 方向切替弁 NO 4 排出弁 SOL 14 SOL 13 48 47 8 7 SOL 12 SOL 11 46 45 6 5 SOL 9 43 3 SOL 10 44 4 ...

Страница 74: ... No 2 LEVEL SIGNAL No 3 レベル信号 No 3 LEVEL SIGNAL No 4 レベル信号 No 4 LEVEL SIGNAL No 5 レベル信号 No 5 LEVEL SIGNAL No 6 レベル信号 No 6 LEVEL SIGNAL 静電容量形近接センサー DC 制御の場合 IN CASE OF CAPACITIVE PROXIMITY SENSOR DC CONTROL IN CASE OF PHOTOELECTRIC SENSOR CONTROL 光電スイッチ制御の場合 PHF 1 PHR 1 D16 D15 D14 D17 D19 D18 PHF 2 PHR 2 PHF 3 PHR 3 PHF 4 PHR 4 PHF 5 PHR 5 PHF 6 PHR 6 D21 D23 D22 D24 D25 D26 D27 D28 D29 D30 D31 D3...

Страница 75: ...EED TO NO 1 NO 2 NO 3 NO 4 1 2 3 NO 5 NO 6 D14 D17 D21 D24 D27 D30 D15 D18 D22 D25 D28 D31 4 D16 D32 D29 D26 D23 D19 静電容量式近接スイッチ制御 ピン番号 PIN NO FEED TO NO 1 NO 2 NO 3 NO 4 1 2 3 NO 5 NO 6 CN L1 L6 CN S1 S6 JC SJC CJC 1 1 1 1 1 1 2 2 2 2 2 2 CN L1 L6 D32 D31 D29 D28 D26 D25 D23 D22 D19 D18 D16 D15 NO 6 NO 5 4 3 2 1 NO 4 NO 3 NO 2 NO 1 FEED TO PIN NO ピン番号 47 45 43 41 25 24 1 1 1 1 1 1 2 2 2 2 2 2 5 C...

Страница 76: ......

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