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Matrix U7X-03, Руководство по обслуживанию

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35

9.1 CONSOLE REPLACEMENT

1)  Remove the 4 screws holding the console to the frame (Figure A).  

2)  Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). 

3)  Reinstall the wire connections to the new console.

4)  Carefully push the wires into the console and mast until they are clear of the console / mast connection and attach the console to the mast 

using the 4 screws.  

5)  Test the bike for function as outlined in Section 9.21.  

FIGURE A

FIGURE B

CHAPTER 9: PART REPLACEMENT GUIDE

Содержание U7X-03

Страница 1: ...U 7 X 0 3 B I K E S E R V I C E M A N U A L...

Страница 2: ...Tab 13 5 6 Manager Mode TV Tab 14 5 7 Manager Mode Other Tab 14 CHAPTER 6 ENGINEERING MODE 6 1 Engineering Mode Overview 15 6 2 Engineering Mode Errors Tab 15 6 3 Engineering Mode Statistics Tab 16 6...

Страница 3: ...ery Replacement 48 9 14 Drive Belt Replacement 49 9 15 Generator Belt Replacement 50 9 16 Generator Replacement 51 9 17 Pulley Axle Set Replacement 52 9 18 Crank Axle Set Replacement 54 9 19 Rear Stab...

Страница 4: ...ATION A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame pointed towards the floor CHAPTER 1...

Страница 5: ...2 CONSOLE SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION CHAPTER 1 SERIAL NUMBER LOCATION CONSOLE SERIAL NUMBER LOCATION...

Страница 6: ...hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working properly when it has been dropped or h...

Страница 7: ...Bike will be plugged in follow the requirements below MATRIX DEDICATED CIRCUIT ELECTRICAL REQUIREMENT INFO All Matrix Bikes require the use of a 15 amp or 20 amp dedicated circuit with a non looped i...

Страница 8: ...pment free from dust and dirt DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not r...

Страница 9: ...web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Clean the bike b...

Страница 10: ...Allows for fan speed selection fan has 3 operating speeds U7X 03 ENTERTAINMENT ZONE iPOD Will take the user directly to the iPod screen to allow for iPod control and playlist selection VOLUME UP DOWN...

Страница 11: ...LS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain 1 Start pedaling and press the key next to TRAINING WORKOUTS on the displ...

Страница 12: ...es for very fit individuals Once the test ends a recovery period cool down will begin and the user s results are calculated and displayed Results are based on the number of stages completed Incline wi...

Страница 13: ...current heart rate 1 Start pedaling and press the key next to TARGET HEART RATE on the display 2 Select the key next to Age and follow the prompts to set 2 Select the key next to Percent of HR and fol...

Страница 14: ...econds to return to normal operation NOTE If a setting has been changed the unit and console power should be reset Cycle the power switch and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3...

Страница 15: ...IED Level Default 1 This option controls the default program level Maximum 1 Minimum 20 Age Default 30 This option controls the default user s age used in the target HR calculations Maximum 100 Minimu...

Страница 16: ...tion allows the user to select a flag for a specific language N A LANGUAGE English German FLAG UNIT Mile Mile KM KM KM LANGUAGE Spanish Dutch Italian Japanese FLAG UNIT KM KM KM KM KM LANGUAGE Chinese...

Страница 17: ...NAGER MODE Time CHAPTER 5 MANAGER MODE FUNCTION DEFAULTS DESCRIPTIONS MODIFIED Channel Default 3 This option controls the default TV channel on start up Channels 1 999 Volume Default 5 This option con...

Страница 18: ...rompts to change 3 Press the ENTER key once the desired setting is correct to save 4 Press HOME or press and hold the STOP key for 3 5 seconds to return to normal operation NOTE If a setting has been...

Страница 19: ...is option controls the minimum RPM limits for operation 25 99 RPM Disconnect This option controls the minimum RPM limit to operate other functions when no power is present 20 99 RPM Keep Time This opt...

Страница 20: ...is option allows the club to select a screen header from a list N A 6 5 ENGINEERING MODE CLUBS TAB ENGINEERING MODE FUNCTION DEFAULTS DESCRIPTIONS MODIFIED Club ID This option records the Club ID of t...

Страница 21: ...eds to be changed and follow the prompts to change 3 Press the ENTER key once the desired setting is correct to save 4 Press HOME or press and hold the STOP key for 3 5 seconds to return to normal ope...

Страница 22: ...nsole and frame Accumulated Distance This option displays the accumulated workout distance since production Accumulated Time This option displays the accumulated workout time since production Show Boo...

Страница 23: ...press OK V YY MM nnnnn V is the version This will be a letter between B Z if the console is version A just leave this blank Y is the year e g 10 11 12 MM is the month e g 08 09 10 nnnnn is the actual...

Страница 24: ...21 FUNCTION DEFAULTS DESCRIPTIONS Keypad This option is for a keypad test Radio Test This option is for a radio test SERVICE MODE Test 7 3 SERVICE MODE TEST TAB CHAPTER 7 SERVICE MODE...

Страница 25: ...22 SERVICE MODE FUNCTION DEFAULTS DESCRIPTIONS Time Date Time This option sets the current date and time on the machine 7 4 SERVICE MODE DATE TIME TAB CHAPTER 7 SERVICE MODE...

Страница 26: ...DEFAULTS DESCRIPTIONS Delete This option deletes key components replacement history Create This option creates key components replacement history SERVICE MODE Log 7 5 SERVICE MODE LOG TAB CHAPTER 7 S...

Страница 27: ...24 8 1 ELECTRICAL DIAGRAMS CHAPTER 8 TROUBLESHOOTING...

Страница 28: ...8V or over 15V Check the wire connections at the battery Replace the battery 0x0441 B When the UCB implements a command the LCB is not receiving this command Check the machine type in Engineering Mod...

Страница 29: ...sistance value in middle 1 2 VCC LED 8 Status 3 Digital Communication LED 9 12V Console Power WITHOUT AC PLUG NORMAL LED 2 LED 9 On LED 1 Off No AC plug detected LED 5 On Generator power detected WITH...

Страница 30: ...ut Normal for a powered unit If unpowered and issue is still present replace the generator If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and chec...

Страница 31: ...d Replace the LCB If LED1 is OFF No AC power cord plugged in Normal for an unpowered unit If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check...

Страница 32: ...isplay c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove th...

Страница 33: ...he key next to KEYPAD on the display d The entertainment keypad can now be tested Press various keys to see if the console is recognizing the correct keys Figure A If not proceed to Step 2 2 There are...

Страница 34: ...ng variable power a Insert the probes from a multi meter into the black and red wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary...

Страница 35: ...ING NOISE POSSIBLE CAUSES 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is not enough or the belts are too dirty SOLUTION 1 Retighten the pedal on the cran...

Страница 36: ...grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Re center the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap...

Страница 37: ...ole 3 For a fuzzy or unclear picture see the TV programming instructions in Section 10 6 If the TV is still fuzzy or unclear after programming a Check the coax connection at the entertainment port Fig...

Страница 38: ...console and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console and mast until they are clear of the console mast connection an...

Страница 39: ...eful to support the handlebar Figure C 3 Carefully pull the wires from the console mast until the connectors are showing and then disconnect the 3 wires from the handlebar and remove the defective han...

Страница 40: ...into 2 pieces Figure B 3 Disconnect the keypad overlay and the HR plate wiring and remove the old HR grip Figure C 4 Reverse Steps 1 3 to install new HR grips The white wire should be on the back sid...

Страница 41: ...REPLACEMENT 1 Remove the 2 screws holding the cup holder to the console mast Figure A 2 Remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder FIGURE A FIGURE B CHAPTER 9 PART...

Страница 42: ...e console area with alcohol to remove any left over adhesive Figure C 5 Peel part of the protective film from the back of the overlay keypad Figure D 6 Push the overlay keypad ribbon cable through the...

Страница 43: ...eypad to keep it in place Then remove the protective film Figures G H 8 Once the overlay keypad is in the correct position press down on it to adhere it in positions Figure I 9 Use the same procedure...

Страница 44: ...move the 4 screws holding the console mast to the frame Figure B 4 Pull the wires out the bottom of the console mast and remove the mast Figure C 5 When installing a new console mast be sure to pull t...

Страница 45: ...MENT FIGURE B FIGURE A 1 Remove the 4 screws holding the seat pad to the seat post Figure A 2 Lift the seat pad away from the seat post Figure B 3 Reverse Steps 1 2 to install a new seat pad CHAPTER 9...

Страница 46: ...Pull the seat post upward until the stem comes away from the frame Figure B 3 Remove the 4 nuts holding the seat pad to the seat post and remove the seat pad Figure C 4 Reverse Steps 1 3 to install a...

Страница 47: ...away from the frame and set it aside Figure B 3 Remove the rubber boot that rests at the bottom of the seat post Figure C 4 Grab the lip of the seat post insert and remove it from the seat post Figur...

Страница 48: ...crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the pedal Figure B 3 Reverse Steps 1...

Страница 49: ...13 screws holding the left shroud in place Figure D 5 Remove the 13 screws holding the right shroud in place Figure E 6 Once the screws are removed from both side shrouds lift the shrouds away from th...

Страница 50: ...olding the lower board to the frame Figure B and remove the lower board 5 Reverse Steps 1 4 to install a new lower board Figure C shows the connections at the board 6 Test the bike for function as out...

Страница 51: ...oud as outlined in Section 9 11 2 Disconnect the 2 wires from the battery Figure A 3 Remove the 2 wing nuts on the battery bracket Figure B 4 Swivel the battery bracket out of the way and remove the b...

Страница 52: ...3 Remove the belt Figure B 4 Reverse Steps 1 3 to install a new drive belt NOTE Be sure to reattach the tension spring Figure C If more tension is needed on the drive belt multiple holes are availabl...

Страница 53: ...as been removed the generator belt can be walked off of the pulley Figure C 4 Pull the generator out of the frame towards the front of the unit and remove the generator belt Figure D 5 Reverse Steps 1...

Страница 54: ...r belt Figure B 3 Once the tension has been removed the generator belt can be walked off of the pulley Figure C 4 Pull the generator out of the frame towards the front of the unit and remove the gener...

Страница 55: ...lt as outlined in Section 9 14 3 Loosen the nuts holding the generator to the frame Figure A and remove the nuts putting tension on the generator belt Figure B 4 Once the tension has been removed walk...

Страница 56: ...earing Figure E 7 Remove the 60 mm nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench Figure F 8 Once the 60 mm nut is removed the pulley axle set can be removed...

Страница 57: ...h sides Figure C 5 Bend the tabs of the nut on the left side of the frame so that this nut will turn Figure D 6 Use a 32 mm wrench to remove the crank axle nuts Figure E NOTE This nut is reverse threa...

Страница 58: ...Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame Figure A 2 Remove the rear stabilizer Figure B 3 Reverse Steps 1 2 to install a rear stabilizer FIGURE A FIGU...

Страница 59: ...n the bike to one side and remove the 4 screws holding the front stabilizer to the frame Figure A 2 Remove the front stabilizer Figure B 3 Reverse Steps 1 2 to install a new front stabilizer FIGURE A...

Страница 60: ...t Management or Virtual Active depending on whether the club has these functions NOTE If a setting has been changed the unit and console power should be reset Cycle the power switch and press and hold...

Страница 61: ...iPod Compatible Yes Personal Fan Yes Virtual Active Ready Yes Asset Management Ready Yes TECHNICAL DATA Resistance Technology JID Brushless Generator Power Requirements Self Powered or Optional 120V 6...

Страница 62: ...AD SCREW M8 X 25L WHITE 4 Z12 SPRING WASHER WHITE 2 Z13 BUTTON HEAD SCREW M5 X 10L WHITE 8 Z21 HEX HEAD SCREW M8 X 20L BLACK 8 Z22 FLAT WASHER BLACK 8 Z23 SPRING WASHER BLACK 4 Z31 BUTTON HEAD SCREW M...

Страница 63: ...60 10 3 ASSEMBLY INSTRUCTIONS STEP 1 STEP 2 AFTER THESE ASSEMBLY STEPS ARE COMPLETE BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9 21 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 64: ...61 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 3 STEP 4 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 65: ...62 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 5 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 66: ...63 FINAL ASSEMBLY 10 3 ASSEMBLY INSTRUCTIONS CONTINUED CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 67: ...on the pedals The user s knees should bend slightly when the pedal is at the lowest point of its rotation It should be possible to pedal without locking the knees or shifting in the seat The Matrix U...

Страница 68: ...ng indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leve...

Страница 69: ...NOTE Once the Menu is present on the screen the following buttons must be pressed quickly or the Menu will minimize after 5 seconds of no key strokes 5 Use the VOLUME UP or DOWN keys to move horizont...

Страница 70: ...enough signal to come in clearly or will fail to pick up channels that do come in clearly Use the following procedure to manually add or delete a channel 1 Follow Steps 1 4 in the Auto Scan instructi...

Страница 71: ...ad and a Menu will appear on the TV Figure M 5 Use the VOLUME UP or DOWN keys to scroll the cursor to Setup on the Menu Figure N 6 Use the CHANNEL UP or DOWN keys to scroll the cursor to Closed Captio...

Страница 72: ...the console wait until the Virtual Active icon on the standard display picture turns red prior to updating the software 1 Copy five software files SirF7xAll cab NK IO_XXX updateLMM cofige and Extract...

Страница 73: ...on the upper keypad to enter Manager Mode then press the key next to ABOUT Figure F 7 Press the key next to VERSIONS to verify the new software version Figure G 8 All of the software versions will now...

Страница 74: ...71 NOTES...

Страница 75: ...72 MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...

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