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Basics Manual 

11  

 

 

5.3 

Inspections 

 

 

Attention: 

Only allow qualified personnel to perform the following tasks. Observe all the 
safety instructions in this manual and all other relevant documentation. 

 

 

Attention: 

Tracing faults can possibly require checking while the installation is under 
power. Take care to observe the safety regulations concerning working on live 
equipment (active parts). Ignoring them can lead to danger of electric shock. 

 

Inspections 

Tasks 

Electrical system  

-

 

Check the switches, emergency stops and other operating buttons to ensure 
they are working correctly. 

-

 

Check the indicator lights. 

-

 

Check and test the thermal protection devices.  

-

 

Check the contactors and relays for burned contacts and humming. 

-

 

Check the cabling and connections. 

-

 

Check the photocells and reflectors to ensure correct operation and adjustment 
(lenses must be clean). 

-

 

Check the limit and proximity switches for correct operation and adjustment. 

Motors/gear units 

-

 

Check the fan. 

-

 

Check that the fan cover is undamaged. 

-

 

Check the oil level in the gearbox (top up if required). 

-

 

Check that the fastening bolts are tightened and tighten them when required. 

-

 

Check and lubricate moving parts if required. 

Turntable 

-

 

Check the tooth flank wear of the chain wheels / sprocket / slewing bearing 

-

 

Check and lubricate the chain wheels / sprocket / slewing bearing 

-

 

Check whether the drive gear on the motor shaft has expired. If necessary, align 

and secure with the locking bolts. 

Column 

-

 

Checking the lifting strap for wear. 

If wear is visible, the tire should be replaced 

Film carriage 

-

 

Check that there are no film residues in the brake system. 

-

 

Check the conductivity of the film carriage in the mast via running wheels. 

-

 

The running wheels must have a max. clearance of 2mm in relation to the 
guide. Replace if necessary due to wear. 

-

 

The guiding construction for the film carriage in the mast must NEVER be 
lubricated! 

-

 

Check the parallel running of the film carriage. 

-

 

The film carriage may max. 2 - 3mm at an angle 

-

 

Check the timing belt pulley and the timing belts of the front rack for wear. 
Replace if necessary. 

AW ( implementation ) 

 

Pneumatic system 

-

 

Regularly check that the filter is clean. If required, clean or change. 

-

 

Regularly drain any accumulated condensation 

-

 

Check hoses, cylinders, hose connections and valves for leaks 

Film inlay-unit 

-

 

Check the condition of the rubber of the film inlay jaws. These must not have 
become too hard and / or damaged. Replace if necessary. 

-

 

Check that the film inlay jaws close properly. These must close properly over 
the entire length. Readjust or replace if necessary. 

-

 

Check that the sides on which the film slides are smooth and without damage. 
Update or replace as necessary. 

-

 

No film residues in the film inlay. These can prevent proper operation. 

 

Содержание T7 ECO

Страница 1: ...Basics Manual Semi automatic English...

Страница 2: ...4 3 USE 5 3 4 OTHER RISKS 6 3 5 THE SCOPE OF THIS MANUAL 6 4 INSTALLATION 7 4 1 UNPACKING 7 4 2 TRANSPORT 7 4 3 STORAGE 7 4 4 WASTE DISPOSAL 7 4 5 INSTALLING 7 4 6 ELECTRICAL CONNECTION 8 4 7 MOUNTING...

Страница 3: ...ly included in this basic manual are Machine specific manual CE declaration SERVICE In the event of a malfunction contact Matco International Tel 31 0 850 49 49 90 E mail service matco international c...

Страница 4: ...t or other machinery Attention Failure to observe warnings may result in a fatal accident personal injury or damage to equipment Attention Live electrical components Failure to observe warnings may re...

Страница 5: ...and without voltage Make sure that the installation cannot be switched on accidentally by locking the main switch 5 Safety guards must be checked before starting the machine they may not be loose or r...

Страница 6: ...ation troubleshooting or performing maintenance We would like to call your attention to chapter 2 Safety which specifies the intended use and the unsafe situations that cannot be prevented through the...

Страница 7: ...mains under pressure for turntable winder with 90 infeed or outfeed The risk of entering a dangerous area It is possible to enter dangerous areas when loading and unloading products Attention Prohibit...

Страница 8: ...le packing materials Avoid bumps and shocks 4 3 Storage Do not store the installation outdoors Protect it against dust and fluctuating temperatures condensation formation 4 4 Waste disposal When the i...

Страница 9: ...ed mains socked that is protected by a circuit breaker or fuse The power supply must in principle comply with applicable requirements regarding acceptable voltage variations ripple attenuation of high...

Страница 10: ...20 C in a clean environment When subjected to more demanding conditions we recommend performing maintenance more frequently Ensure that moving parts are free of dirt Please refer to the maintenance s...

Страница 11: ...plicable products as shown in the lubricants table Attention Check safety instruction stickers If they are damaged or missing they must be replaced 5 2 2 Lubricants SYMBOL LUBRICANT SHELL BP ESSO MOBI...

Страница 12: ...nd lubricate the chain wheels sprocket slewing bearing Check whether the drive gear on the motor shaft has expired If necessary align and secure with the locking bolts Column Checking the lifting stra...

Страница 13: ...sion of the band cylinder If the band is not tight on the cylinder the band must be readjusted or replaced Adjust or replace in accordance with the regulations of the supplier Check the condition of t...

Страница 14: ...Matco T7 ECO Handleiding Nederlands...

Страница 15: ...ION 2 2 TECHNICAL DETAILS 3 2 1 MACHINE 3 2 2 ELECTRICAL 3 2 3 SIZE AND WEIGHT 3 3 OPERATION 4 3 1 INSERTING FILM ROLL 4 3 2 MACHINE SETTINGS 4 3 2 1 Load height 4 3 3 OPERATOR PANEL 5 3 4 EXPLANATION...

Страница 16: ...tco T7 ECO 1 1 Operation 1 1 Essential components 3 2 4 1 5 Attention The machine may not be used if protective covers are not present Essential components 1 Turntable 4 Operation 2 Film carriage 5 Ra...

Страница 17: ...ns and a motor that makes the foil carriage move It also contains the control box that contains all electrical components 4 Operation The controls are located on the side of the mast There is also a l...

Страница 18: ...with protective earth Installed power 0 9 kW Insulation class IP 54 2 3 Size and Weight Weight Approx 625kg Depending on model and version Dimensions length x width x height 2805x750x2800mm turning t...

Страница 19: ...ive side on the outside The film must be loaded into the braking system this way when using a differential cling film the adhesive side being on the outside of the film as it is unwound from the film...

Страница 20: ...Manual Matco T7 ECO 5 3 3 Operator Panel...

Страница 21: ...n turntable Film carriage up Film carriage up automatic operation Faster while turning Faster during ascent or descent Slower slower Turntable this refers to the top 2 icons Film carriage Reinforce wr...

Страница 22: ...turntable film carriage T T Spd Turntable speed F C Raise Increase speed film carriage F C Lower Decrease speed film carriage Number of windings Bottom Bottom wraps number of windings on the bottom of...

Страница 23: ...spiral single wrap only up 0 spiral 1 Inputs This screen displays incoming signals in the operator panel Home Turntable in home position Height height sensor Door Door film carriage closed Up limit T...

Страница 24: ...CO 9 Login screen for language adjustment Via machine state page button Some screens are protected against modifications Password 111 for language adjustment Language choice after logging in Choose la...

Страница 25: ...Manual Matco T7 ECO 10 4 Tree structure page...

Страница 26: ...Manual Matco T7 ECO 11 5 Components Machine parts with quantity and part number 5 1 Turntable...

Страница 27: ...base assemble 14 4 9000 M5X10 Hexacon socket bolt 15 1 9000 M12x80 Hexacon bolt 16 6 3010098 turntable wheel assemble 17 1 3010088 main shaft 18 4 9000 spring washer 8 19 4 9000 M8X20 Hexagon socket h...

Страница 28: ...Manual Matco T7 ECO 13 5 2 Column...

Страница 29: ...adjustable screw 17 8 9000 Nut M12 18 4 9000 Nut M12 19 6 9000 Flat washer 12 20 6 9000 Spring washer 12 21 2 9000 M12x45 Hex bolt 22 2 3010635 Chain wheel B 23 2 3010636 Ball bearing 6203 2Z 24 2 301...

Страница 30: ...Manual Matco T7 ECO 15 5 3 Film carriage...

Страница 31: ...ion bolt 20 1 3010605 tension spring 21 1 3010606 Motor reduction 22 1 3010607 Film piston 23 1 3010608 Nylon gasket 24 1 3010609 tensile wheel orientation unit 25 1 3010610 cylindrical pin 27 2 9000...

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