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USERS MANUAL

WHISPER 3.5M

- 3000 RPM -

Marine diesel generating set 230V / 50Hz

MasterBus controlled

MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
www.mastervolt.com

V6. December 2009

Art.nr. 50261131

Содержание WHISPER 3.5M3000 RPM

Страница 1: ...5M 3000 RPM Marine diesel generating set 230V 50Hz MasterBus controlled MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com V6 Decemb...

Страница 2: ...4 1 1 General 4 1 2 Service and maintenance 4 1 3 Guarantee 4 1 4 Liability 5 1 5 Identification 5 1 5 1 Identification plate 6 2 INFORMATION 7 2 1 Safety 7 2 1 1 General 7 2 1 2 Electrical safety 7 2...

Страница 3: ...of service 23 5 TROUBLE SHOOTING 24 5 1 Alternator electrical faults 24 5 1 1 General 24 5 1 2 Failure or warning messages displayed on the remote control panel 25 5 1 3 Other electrical problems 26 5...

Страница 4: ...onal injury or loss of life DANGER This danger symbol refers to electric danger and draws attention to special warnings instructions or procedures which if not strictly observed may result in electric...

Страница 5: ...it Board is returned with clear damage caused by seawater warranty will be refused Freight costs to deliver spares by normal mail or carriers is covered under warranty Special services like express ma...

Страница 6: ...d tolerance at the nominal frequency 4 FREQUENCY is shown in Hz and is determined by the speed of the engine RPM 50 Hz correlates with 3000 rpm 60 Hz correlates with 3600 rpm 5 CURRENT shows the maxim...

Страница 7: ...ulation failures In the standard delivery neutral and ground are not connected To make a connection between neutral and ground could be necessary as part of a specific insulation failure protection sy...

Страница 8: ...re and explosion Avoid refilling the fuel tank while the engine is running When oil or fuel is leaking do not use the generating set Do not run the engine close to explosives or gasses Hydrogen gas ge...

Страница 9: ...ot self contained and is only operable after proper installation using additional accessories and installation materials Installation accessories are listed in the installation manual and are availabl...

Страница 10: ...ndle 18 Oil filler cap 19 Solenoid fuel valve 20 Electric fuel lift pump 21 Cooling water pump 22 Oil pressure pump 23 Fuel pressure pump 24 Oil pressure switch 25 Oil sump pump 26 Exhaust connection...

Страница 11: ...gine is indirectly injected The engine is oil cooled and the oil is cooled by a heat exchanger and raw water The heat exchanger and all other parts which are in direct contact with the raw sea water a...

Страница 12: ...n or there is a loose wire The system therefore is intrinsically safe 2 5 6 Fuel specification The engine must only be used with diesel fuel which conforms to the standards for use in modern diesel en...

Страница 13: ...consumption 0 7 1 4 litre hour load dependent Control Digital Diesel Control controlled by MasterBus Sound level ISO 3746 77 7 dB A distance 1 meter ELECTRICAL SPECIFICATIONS Output voltage 230V 50 Hz...

Страница 14: ...DIGITAL DIESEL CONTROL PANEL 30 1mm2 31 1mm2 MASTERBUS TERMINATOR TO REMOTE PANEL MASTERBUS NETWORK CURRENT MEASURING TRANSFORMER STOP SOLENOID EXHAUST TEMPERATURE SWITCH OIL PRESSURE SWITCH FUEL LIF...

Страница 15: ...CURRENT MEASURING TRANSFORMER STOP SOLENOID EXHAUST TEMPERATURE SWITCH FUEL LIFT PUMP FUEL VALVE SOLENOID GLOW PREHEAT PLUGS OIL TEMP SWITCH GROUND TO ENGINE BLOCK OPTIONAL BATTERY SWITCH STARTER MOTO...

Страница 16: ...Charger a White 1 mm 12 Charger b White 1 mm 13 Safety switch White 1 mm 14 Safety switch White 1 mm 15 Battery White 2 5 mm 16 Battery White 2 5 mm 17 Start relay White 1 mm 18 Glow relay White 1 mm...

Страница 17: ...CK CURRENT DDC AC 1 YELLOW GREEN BLUE YELLOW GREEN BROWN BROWN 33 BLUE 33 EARTH AND NEUTRAL CONNECTED STATOR ROTOR L1 N PE BLACK TRANSFORMER YELLOW GREEN CAPACITOR MAIN WINDING MAIN WINDING 4 3 4 CURR...

Страница 18: ...utton on the Local control panel or give a start command by means of the MasterView Easy You can monitor the procedure on the display of the MasterView Easy In operation checks 1 Check for abnormal no...

Страница 19: ...ng the generator By pushing the Start Stop button on the Local control panel or by giving a start command from the MasterView Easy the electric system is activated the fuel lift pump starts pumping an...

Страница 20: ...life expectance the nominal electrical demand on the system should be about 70 or the rated generating set s maximum load Please note this when switching on your electrical devices Nevertheless the Wh...

Страница 21: ...major over haul In the first 50 hours the engine should receive special attention Long periods of light or no load running in the first 50 hours may lead to cylinder glazing and high oil consumption F...

Страница 22: ...r a few minutes to let the oil gather in the crankcase Check the level again and add oil when necessary Check and tighten nuts bolts and unions paying particular attention to the fuel system Observe t...

Страница 23: ...hours Check air vent after first 50 hours Check electrical connections after first 50 hours Change oil 150 hours Check battery 150 hours Check impeller water pump 150 hours Replace impeller water pum...

Страница 24: ...ly on the alternator terminals with an independent instrument This should only be carried out by an experienced electrician Check if the engine is running correctly at 3000 50 Hz RPM according to its...

Страница 25: ...eck fuel valve Check for short circuit in wiring IDC Stop high DC current through the pull to stop relay was too high Check pull to stop relay Check for short circuit in wiring IDC Glow high DC curren...

Страница 26: ...l procedures Generator is overloaded Switch off a load part off consumers Engine is not reaching the rated RPM Refer to engine RPM problems Generator output voltage too low under load less than 210V I...

Страница 27: ...pped due to a engine failure the origin of the failure that stopped the generator will be displayed on the MasterView Easy remote control panel See table section 5 2 2 See section 5 2 3 for other engi...

Страница 28: ...d too deep Starter broken Repair the starter motor Diesel engine fails to crank the starter makes clicking noises or the engine cranks very slowly To thick engine lubricating oil Change oil for a lowe...

Страница 29: ...en or worn rings Check the oil level Check the compression Engine exhaust smokes Black smoke incomplete combustion caused by Overload choked air filter inlet temperature too high unsuitable fuel or wa...

Страница 30: ...he exhaust system Injector blocked Have the injector checked Loss of compression sticking Have the compression measured damaged piston ring Clean or replace the rings Loss of power Wear out of cylinde...

Страница 31: ...y diode will indicate a very high resistance infinity in the reverse direction and a low resistance in the forward direction A faulty diode will give a full deflection reading in both directions with...

Страница 32: ...Maintenance 4 2 3 Cylinder head screws M10x1 5 51 9 to 56 8 Nm 5 3 to 5 8 kgf m Rocker arm bracket mounting M8 x 1 25 23 5 to 27 4 Nm 2 4 to 2 8 kgf m 5 4 3 Measuring exhaust backpressure The exhaust...

Страница 33: ...generator out of its capsule is by lifting the set using the lifting eye and removing the capsule downwards 4 The cooler elements are welded to the alternator housing with silver and cannot be disass...

Страница 34: ...ing of Shaft 50201011 Bearings 2 pcs 50209014 O ring 50209017 Seals 2 pcs 50209015 Clips 1 set 2x 50209019 1x 50209016 50209010 Pump repair kit B same as repair kit A excluding the shaft 50201220 Oil...

Страница 36: ...MAINTENANCE LOG 36 Copyright 2009 Mastervolt December 2009 WHISPER 3 5 EN MAINTENANCE LOG first service after 50 hours hour counter remarks next service every 150 hours hour counter...

Страница 40: ...Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 F ax 31 20 6971006 www mastervolt com info mastervolt com...

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