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117846

PORTABLE GASOLINE GENERATORS

R

ENGINE CIRCUIT BREAKER

This fuse protects the battery charging cir-
cuit. A short circuit will trip the break the 
fuse. The fuse will also break if you install 
battery wrong. Replace fuse if engine will 
not start. The fuse is located inside of the 
keyswitch box.

RES

ET

TES

T

Figure 4 - GFCI Receptacle

RECEPTACLE CIRCUIT 

BREAKER

The circuit breakers protect the receptacles 
and  alternator.  Overloading  generator  will 
trip circuit breaker. A short circuit in item 
being powered will also trip breaker. If this 
occurs, unplug electrical load from receptacle. 
Let circuit breaker cool down. Push circuit 
breaker button to reset.
Electric motors need higher starting current. 
They require up to three-times their rated 
wattage to start. The starting current needed 
may be too high. This can cause nuisance 
circuit breaker tripping. To help prevent this, 
start electric motors first. Connect additional 
items to generator after starting motors. If 
this  continues  to  happen,  reduce  the  total 
generator load.

20

20

Normal

Tripped

Tripped

Normal

Figure  5  -  Receptacle  Circuit  Breaker 

Button

Note:

 High ambient temperature will cause 

nuisance tripping.

2.  If  the  GFCI  receptacle  tests  okay, 

restore power by pushing the RESET 
button  back  in. The  test  lamp  should 
work at this time

. IMPORTANT:

 You 

must  press  the  RESET  button  firmly 
and fully. It should lock into place. If 
the GFCI does not lock into place, do 
not use receptacle. Contact a qualified 
electrician for repairs.

GROUND FAULT CIRCUIT 

INTERRUPTER RECEPTACLE 

The GFCI receptacle is on the control panel. 
The GFCI protects you against hazardous 
electrical  shock  caused  when  your  body 
becomes  a  path  through  which  electricity 
travels to reach ground. This could happen 
when you touch an appliance or cord that 
is ‘live’ through faulty mechanism, damp or 
worn insulation, etc.
When protected by the GFCI, you may still 
feel a shock, but the GFCI should cut it off 
quickly. A person in normal health should 
not receive serious injury.

 Note:

 Infants and 

very small children may still be affected.

Test Procedure

Check  the  GFCI  receptacle  every  month. 
This insures it is working right.
1.  Push black TEST button. Red RESET 

button should pop out. This should trip 
GFCI, resulting in no electrical power 
at receptacle. Verify this by plugging 
test  lamp  with  good  bulb  into  recep-
tacle.  If  lamp  does  not  work,  GFCI 
receptacle is good.

ELECTRIC START 

A  battery  is  not  supplied  with  generator. 
You must provide a 12-volt, 32-amp-hour 
battery. For more battery information, see 

Battery,

 page 8.

AUTO-IDLE SYSTEM

The Auto-Idle System allows the engine to idle 
down or run at a slower speed when the gen-
erator is not being used to supply power. The 
Auto-idle system can be turned ON or OFF by 
a rocker switch on the control panel. When the 
switch is in the OFF position, the engine runs 
at full speed all of the time. When the switch 
is in the ON position, the engine slows down 
to idle speed until an electrical load is applied. 
When a load is applied to the generator (an 
electrical item is plugged in and turned on) the 
engine speeds up to the preset speed required 
to produce the correct voltage.

IMPORTANT: 

A  minimum  current  load 

of 1 Amp is required to disengage the auto 
idle solenoid and cause the engine to come 
up to speed for correct voltage. Powering 
items at reduced engine speed will damage 
generator and powered items.

 WARNING:  If  RESET  button 

does not pop out, do not use the 

GFCI receptacle. Contact a quali-

fied electrician for repairs. 

GENERATOR 

FEATURES

Continued

Содержание MGH10000C

Страница 1: ...or Improper use of generator can cause serious injury Keep this manual for future reference Generator Models MGH8500AIE and MGH10000C E F F U E L 12 0 2 40 V TW ISTL OC K 12 0 2 40 V TW ISTL OC K 12 0V TW ISTL OC K 12 0V GF CI 12 0V HO UR ME TE R AU TO ID LE RE SE T RE SE T RE SE T RE SE T OF F ON RE SE T TE ST EN M 00 00 00 05 HO UR S 1 1 0 E F F U E L ...

Страница 2: ...nerator Safetyinformationappearsthroughoutthese instructions Pay close attention to them Belowaredefinitionsforthesafetyinforma tion listed throughout this manual DANGER indicatesahazardwhichwillcause severe personal injury death or substantial property damage if you ignore warning WARNING indicates a hazard which can causeseverepersonalinjury death orsubstan tial property damage if you ignore warn...

Страница 3: ...maged receptacle 12 Keep generator and nearby areas clean Keep generator free of oil mud and other foreign matter Remove anything that creates slip pery areas around generator Remove oily rags and other items that create fire hazards Keep a fire extinguisher nearby Make sure it is rated ABC by the NFPA They are good for all uses Consult your local fire department Keep fire extinguisher well main tain...

Страница 4: ...lingairtorunprop erly Never block free flowing cooling air togenerator Overheatingwilloccurwithout cooling air This will damage the generator Keep generator at least three feet away from any object DANGER Use only in well vented areas Make sure area has plenty of free moving fresh outside air Never run generator in an enclosed or confined area Never run generator inside oc cupied building Engine exh...

Страница 5: ...gs 3 1 2 for each1000feetabovesealeveland1 for each 10 Fahrenheit rise above 60 F SPECIFICATIONS GENERATOR FEATURES OIL ALERT SYSTEM Theoilalertsystemprotectstheenginefrom low oil damage This system automatically shuts down the engine and prevents engine restarting if the oil level falls too low Note Whenthishappens theengineswitch remains in the ON position The oil alert system is wired into the ...

Страница 6: ...r body becomes a path through which electricity travels to reach ground This could happen when you touch an appliance or cord that is live through faulty mechanism damp or worn insulation etc When protected by the GFCI you may still feel a shock but the GFCI should cut it off quickly A person in normal health should notreceiveseriousinjury Note Infantsand very small children may still be affected ...

Страница 7: ... ignite If fuel spills make sure area is dry before starting engine Never smoke in refueling area Never allow open flames or sparks in area Storefuelinapprovedcontain er Store fuel in a well vented area free of open flames or sparks Use clean fresh unleaded gasoline Use gasoline with octane rating of 86 or higher Service station gasoline pumps should dis play the octane rating Using gasoline with lo...

Страница 8: ... negative battery cables are sup plied with generator You must install these cables before mounting battery Always wear safety glasses when working with battery Make sure battery terminals are clean Make sure cable connections are tight CAUTION If you remove bat tery insulate the red positive battery cable terminal Insulate with electrical tape Exposed terminalmaysparkwhengenera tor runs WARNING B...

Страница 9: ...ust prop erly earth ground generator be fore starting This will help guard againstdeadlyelectricshock Only use grounded plugs with genera tor Only use grounded extension cords Only use three wire or double insulated power tools 120 240V TWISTLOCK 120V TWISTLOCK 120V VOLTAGE HOUR METER AUTO IDLE RESET RESET RESET RESET OFF ON SELECTOR 120 ONLY 120 240 ENM 00000005 HOURS 1 10 SEMS Nut Flat Washer Gr...

Страница 10: ...ems you must power 2 Enter running watts of each item except motors The light bulb or appliance nameplate lists its wattage Remem ber 1KW 1000 watts Note The nameplate may not list wattage It may only list volts and amps The formula for finding wattage is Volts x Amps Watts For example An appliance nameplate states 3 amps at 120 volts 3 amps x 120 volts 360 watts 3 Electric motors present a special...

Страница 11: ...ad receptacles Thegeneratorshavethefollowingreceptacles see Figure 16 120V 15 amp GFCI duplex receptacle 120V 20 amp duplex receptacle 120V 30 amp twist lock receptacle 120 240V 20 amp twist lock receptacle MGH8500AIE only 120 240V 30 amp twist lock receptacle 120 240V 50 amp receptacle MGH10000C only DANGER Neverconnectgen erator to any existing electrical circuits Thegeneratoroutputwill back fee...

Страница 12: ...ir temperature is high WARNING Only responsible adults should use generator Never let anyone operate genera tor without proper instructions PRESTART Operate generator on a firm dry and clean surface The surface must be level Protect generator from heavy dust sand dirt rain or snow Do not locate generator near standing water and snow Make sure area is well vented 3 Start the engine Turn the engine s...

Страница 13: ...ll power out of this recep tacle see Figure 19 6 TheAuto Idle system should be turned OFF when generator is shut down Adjusting the Idle Speed IMPORTANT Adjust the idle speed only If the idle speed becomes too high Iftheengineidlespeedwillnotregulate en gine idles and speeds up again and again 1 Turn Auto Idle switch OFF Start en gine Allow engine to warm up with no load for five minutes Figure 20 ...

Страница 14: ...ne at a time Re move voltage sensitive items first Voltage sensitiveitemsincludeTVs VCRs andother home electronic items STOPPING ENGINE IMPORTANT The engine speed is preset The throttle is locked in preset position Do not adjust throttle Follow the steps below to stop engine 1 Remove all electrical loads from gen erator see Disconnecting Electrical Loads Remove electrical loads one at a time 2 Let ...

Страница 15: ... See engine owner s manual for engine troubleshooting SERVICING THE ENGINE Honda parts and services should be handled by your nearest authorized engine service firm Check the yellow pages of your tele phone directory under the listing Engines Gasoline Honda or visit www honda engines com or call Honda direct 1 800 426 7701 IMPORTANT Keepgeneratorlevelwhilein storage Never store generator upside dow...

Страница 16: ...eptacle 250V 50A Receptacle 125V 15A Receptacle GFCI 125V 15A Receptacle 125V 30A Receptacle Circuit Breaker 20A Circuit Breaker 20A Green Green Black Black White Black Red Black Black Black Black Black Gray Gray Gray Gray Gray Blue Blue White Green Black Black Black Red Red Red Red Yellow Yellow Auto Idle Control Board Yellow White White White Circuit Breaker 30A Circuit Breaker 30A Circuit Break...

Страница 17: ...0A Receptacle White Wht Wht Wht White White White Auto Idle Auto Idle Control Board P2 P5 P1 P4 P3 Circuit Breaker 20A Circuit Breaker 20A Circuit Breaker 45A Circuit Breaker 45A T2 T1 T3 T4 T1 T2 T3 T4 Rotor Diode Diode Green Red Black Blue Stator 110 120V T1 T2 T3 T4 L2 L1 110 120V 220 240V Auxiliary Phase Stator White Brown Capacitor White White Main Windings GFCI LINE WHITE HOT Duplex Hour Met...

Страница 18: ...ll Cage 12 0 24 0V TWISTLOCK 12 0 24 0V TWISTLOCK 12 0V TWISTLOCK 12 0V GFCI 12 0V HOUR METER AUTO ID LE RESET RESET RESET RESET OFF ON RE SE T TE ST EN M 00 00 00 05 HO UR S 1 1 0 E F F U E L Unleaded Gasoline Only SAFETY INFORMATION 17 8 15 10 12 11 13 11 12 16 14 15 16 9 14 15 1 2 14 3 4 6 5 7 9 14 ...

Страница 19: ... Screw 1 4 28 x 3 4 4 4 WP 4C Washer 1 4 4 5 19508001 Gas Line Clamp 2 6 25985008 Fuel Line 1 7 114714 03 Heat Shield 1 8 115398 01 Roll Cage 1 9 M10908 27 Screw 10 32 x 1 2 8 10 116169 01 Spacer 1 11 Bolt 5 16 18 x 1 2 2 12 WLE 5 Lock Washer 5 16 2 13 103289 01 Shock Mount 1 14 NEC 5C Lock Nut 5 16 18 4 15 WP 5C Flat Washer 5 16 3 16 103289 02 Shock Mounts 2 17 114721 04 Control Panel Assembly 1 ...

Страница 20: ... 23 20 29 36 26 10 20 28 12 10 16 27 2 20 10 10 25 10 9 35 1 7 3 6 5 6 9 10 4 9 10 36 9 24 22 8 12 11 25 20 10 10 21 21 19 19 18 32 9 31 34 30 33 18 F U E L F 17 10 9 15 14 13 ILLUSTRATED PARTS LIST For Model MGH10000C Fuel Tank and Roll Cage ...

Страница 21: ...Bushing 1 16 106988 01 Barbed Connector 1 4 1 17 25985008 Fuel Line 1 18 105035 01 Handle 2 19 115045 01 Grip 2 20 HC5 14C Bolt 5 16 18 x 1 75 12 21 H8C5 20C Bolt 5 16 18 x 2 5 4 22 099750 01 Bolt J Hook 5 16 18 2 23 099749 01 Battery Bracket 1 24 105908 01 Battery Mount 1 25 17529000 Shock Mount 3 26 102962 02 Spreader 1 27 H5C4 24C Bolt 1 4 20 x 3 4 28 26302006 Bolt 1 2 10 x 1 2 29 WLI 8 Interna...

Страница 22: ... 10 11 15 5 4 3 6 2 2 8 7 7 KEY NO PART NUMBER DESCRIPTION QTY 1 114738 03 Control Panel 1 2 22616009 Circuit Breaker 20 Amp 2 3 099833 01 120V 30A Twist Lock Receptacle 1 4 104202 01 120V 20A Duplex Receptacle 1 5 100445 01 120V 15A Duplex GFCI Receptacle 1 6 099835 01 120 240V 30A Twist Lock Receptacle 1 7 103184 01 Circuit Breaker 45 Amp 2 8 099834 01 120 240V 20A Twist Lock Receptacle 1 9 1013...

Страница 23: ...3182 01 Control Panel 1 2 22616009 Circuit Breaker 20 Amp 2 3 099833 01 120V 30A Twist Lock Receptacle 1 4 100410 01 Sems Screw 8 18 x 1 2 16 5 22261000 U Nut 20 6 100445 01 20V 15A Duplex GFCI Receptacle 1 7 103183 01 125 250V 50A Receptacle 1 8 103184 01 Circuit Breaker 45 Amp 2 9 26299000 Run Light 1 10 101350 01 Hour Meter 1 11 099835 01 120 240V 30A Twist Lock Receptacle 1 12 22616010 Circuit...

Страница 24: ...500AIE MGH10000C 114285 03 114285 03 Alternator Assembly 1 1 115243 01 115243 01 Top Cover Alternator 1 2 M10908 27 M10908 27 Screw 10 32 x 1 2 4 3 115244 01 115244 01 End Cover Alternator 1 4 115247 01 115247 01 End Cap Shaft 1 5 115246 01 115246 01 Flange Nut 8mm 1 6 115245 02 115245 02 Draw Bolt Alternator 1 7 Stator Alternator 1 8 115255 02 115255 03 Capacitor 1 9 115308 01 115308 01 Hex Head ...

Страница 25: ...MENT PARTS AND ACCESSORIES For original replacement parts and acces sories contact your nearest Authorized DealerorAuthorizedServiceCenterforthis product If they can not supply the part or accessory contactyournearestPartsCentral listed below Each Authorized Dealer Au thorizedServiceCenter andPartsCentralis independently owned and operated See pages 18 through 24 for an Illustrated Parts List If y...

Страница 26: ...___________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ _________________________________________________________________________________...

Страница 27: ...___________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ _________________________________________________________________________________________...

Страница 28: ...on modification tampering contaminated fuels repair using improper parts or repair by anyone other than an authorized dealer or service center Routine maintenance is the responsibility of the owner Travel handling transportation and incidental costs associated with warranty repairs are not reimbursable under this warranty and are the responsibility of the owner To the full extent allowed by the law...

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