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6

102686

THEORY OF

OPERATION

The Fuel System:  

The air pump forces air through the air line. The air is then

pushed through the burner head nozzle. This air causes fuel to lift from the tank.
A fine mist of fuel is sprayed into the combustion chamber.

The Air System: 

 The motor turns the fan. The fan pushes air into and around

the combustion chamber. This air is heated and provides a stream of clean, hot
air.

The Ignition System: 

 The electronic ignitor sends voltage to the spark plug.

The spark plug ignites the fuel and air mixture.

The Flame-Out Control System: 

 This system causes the heater to shut down

if the flame goes out.

Fan

Fuel
Filter

Air For Fuel
System

Air For Combustion
And Heating

Fuel

Spark
Plug

Combustion
Chamber

Intake
Air
Filter

Motor

Air Pump

Air line
To Burner

Electronic
Ignitor

Burner
Head

Clean
Heated
Air Out

Cool
Air
In

Output
Air
Filter

Nozzle

Fuel
Tank

Figure 4 - Cross Section Operational View

FUELS

Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels
will result in:

• clogged fuel filter and nozzle
• carbon build up on spark plug
• use of non-toxic anti-icer in fuel during very cold weather

IMPORTANT:

 

Use a KEROSENE ONLY container. Be sure storage container is

clean. Foreign matter such as rust, dirt, or water will cause the flame-out control
to shut down heater. Foreign matter may also require you to clean fuel system
often.

 WARNING

Use only kerosene or No. 1 fuel oil to avoid risk of fire or
explosion. Never use gasoline, naphtha, paint thinners,
alcohol or other highly flammable fuels.

Содержание BY100CEA

Страница 1: ...ng starting or servicing heater Improper use of heater can cause serious injury Keep this manual for future reference R PORTABLE FORCED AIR HEATERS OWNER S MANUAL Heater Sizes 35 000 70 000 100 000 15...

Страница 2: ...cessories 29 EC Conformity Declaration 30 Warranty and Repair Service Back Cover CONTENTS SECTION PAGE IMPORTANT Read this Owner s Manual carefully and completely before trying to assemble operate or...

Страница 3: ...aving jurisdiction Never use heater where gasoline paint thinner or other highly flammable vapors are present Follow all local ordinances and codes when using heater Heaters used in the vicinity of ta...

Страница 4: ...Shell Flame Out Control Reset Button Power Cord Figure 2 100 150 000 Btu Hr Models Fuel Tank Fan Guard Lower Shell Side Cover Fuel Tank Upper Shell Hot Air Outlet Handle Fan Guard Air Filter End Cover...

Страница 5: ...NT When installing wheels point extended hub of wheels toward wheel support frame see Figure 3 2 Place cap nuts on axle ends Gently tap with hammer to secure 3 Place heater on wheel support frame Make...

Страница 6: ...r Combustion And Heating Fuel Spark Plug Combustion Chamber Intake Air Filter Motor Air Pump Air line To Burner Electronic Ignitor Burner Head Clean Heated Air Out Cool Air In Output Air Filter Nozzle...

Страница 7: ...s heater To Start Heater 1 Follow all ventilation and safety information 2 Fill fuel tank with kerosene or No 1 fuel oil 3 Attach fuel cap 4 Plug power cord of heater into standard 230 volt 50 hertz g...

Страница 8: ...ring store heater in dry place Make sure storage place is free of dust and corrosive fumes IMPORTANT Do not store kerosene over summer months for use during next heating season Using old fuel could da...

Страница 9: ...eater will not ignite but motor runs for a short period of time Wrong pump pressure Carbon deposits on spark plug and or improper gap Dirty fuel filter Dirt in nozzle Water in fuel tank Electronic ign...

Страница 10: ...ttach upper and lower shells together 2 Lift upper shell off 3 Remove fan guard WARNING Never service heater while it is plugged in operating or hot Severe burns and electrical shock can occur Upper S...

Страница 11: ...ace in tank 6 Attach rubber fuel line to fuel filter neck 7 Replace side cover Fuel Filter 100 150 000 Btu Hr Models 1 Remove side cover screws using 5 16 nut driver 2 Remove side cover 3 Pull upper f...

Страница 12: ...Rotate burner strap to position spark plug electrodes see Figure 13 11 Tighten spark plug with spark plug mounting nut 12 Release hex body of spark plug from vise 13 Replace burner strap onto combusti...

Страница 13: ...ap spark plug electrodes as follows 70 100 000 Btu Hr Models 1 9 mm 075 gap 150 000 Btu Hr Model 2 8 mm 0 110 gap 6 Install spark plug in burner head 7 Attach spark plug wire to spark plug 8 Replace f...

Страница 14: ...Air Output Air Intake and Lint Filters 100 150 000 Btu Hr Models Figure 18 Pressure Gauge Plug Removal Pressure Gauge Plug Pressure Gauge Figure 19 Adjusting Pump Pressure Pump Model Pressure PSI Bar...

Страница 15: ...al for damage 9 Replace nozzle into nozzle adapter until nozzle seats Tighten 1 3 turn more using 5 8 socket wrench 4 5 5 1 n m 40 45 inch pounds 10 Attach nozzle assembly to burner strap 11 Attach fu...

Страница 16: ...air thru face of nozzle This will free any dirt in nozzle area 10 Inspect nozzle seal for damage 11 Replace nozzle into burner head and tighten firmly 9 1 12 4 n m 80 110 inch pounds 12 Attach burner...

Страница 17: ...er end cover 11 Replace fan guard and upper shell 12 Adjust pump pressure see page 14 Note If rotor is still binding proceed as follows 13 Perform steps 1 through 6 above 14 Place fine grade sandpa pe...

Страница 18: ...7 Place setscrew on flat of shaft Tighten setscrew firmly 40 50 inch pounds 4 5 5 6 n m 8 Replace fan guard and upper shell Motor Shaft Setscrew Figure 29 Fan Motor Shaft and Setscrew Location Motor S...

Страница 19: ...otor Green Yellow Red Motor Start Relay Black S or 2 M or 5 L or 1 230V 50Hz RFI Filter Figure 32 Wiring Diagram 70 000 Btu Hr Model Ignitor White Black Blue Green Yellow Photocell Spark Plug Flame Ou...

Страница 20: ...23 24 26 27 28 29 30 31 32 35 36 37 38 22 14 10 11 1 11 2 11 3 11 4 11 5 33 34 40 41 42 21 25 12 ILLUSTRATED PARTS BREAKDOWN 35 000 Btu Hr Model 18 1 18 2 18 18 18 4 18 5 18 6 18 7 18 8 18 9 18 10 18...

Страница 21: ...ter Cover 1 18 9 M12461 31 Screw 10 32 x 1 3 18 10 M8940 Steel Ball 1 4 Dia 1 18 11 M10993 1 Pressure Relief Spring 1 18 12 M27694 Adjusting Screw 1 18 13 M22997 Plug 1 18 14 M29612 01 Output Filter 1...

Страница 22: ...Burner Head Assembly 10 1 18 1 18 2 18 18 18 4 18 5 18 6 18 7 18 8 18 9 18 10 18 11 18 12 18 13 18 14 18 15 18 16 18 17 18 3 Motor and Pump Assembly 1 2 4 3 5 6 7 8 10 11 12 12 14 15 16 17 20 18 19 2...

Страница 23: ...ake Filter 1 18 8 M29609 End Filter Cover 1 18 9 M12461 31 Screw 10 32 x 1 3 18 10 M8940 Steel Ball 1 4 Dia 1 18 11 M10993 1 Pressure Relief Spring 1 18 12 M27694 Adjusting Screw 1 18 13 M22997 Plug 1...

Страница 24: ...13 5 13 6 13 7 13 8 13 13 13 15 13 16 13 17 13 18 13 14 Motor and Pump Assembly Burner Head Assembly 8 1 8 2 8 4 8 3 8 5 8 7 8 6 13 11 13 10 13 9 13 12 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 20 25 26 9...

Страница 25: ...0 Steel Ball 1 4 Dia 1 13 10 M10993 1 Pressure Relief Spring 1 13 11 M27694 Adjusting Screw 1 13 12 M22997 Plug 1 13 13 M12461 31 Screw 10 32 x 1 4 13 14 M12244 1 Output Filter 1 13 15 M12461 31 Screw...

Страница 26: ...1 8 2 8 4 8 3 8 5 8 7 8 6 13 1 13 2 13 3 13 4 13 5 13 6 13 7 13 8 13 13 13 15 13 16 13 17 13 18 13 14 Motor and Pump Assembly 13 11 13 10 13 9 13 12 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 20 25 26 9 30...

Страница 27: ...0993 1 Pressure Relief Spring 1 13 11 M27694 Adjusting Screw 1 13 12 M22997 Plug 1 13 13 M12461 31 Screw 10 32 x 1 4 13 14 M12244 1 Output Filter 1 13 15 M12461 32 Screw 10 32 x 1 1 8 6 13 16 M11637 L...

Страница 28: ...000 NO NUMBER DESCRIPTION QTY QTY 1 HA2203 Handles 2 HA2204 Handles 2 2 M12345 33 Screw 10 24 x 1 3 4 8 8 3 M12342 3 Wheel Support Frame 1 M12831 3 Wheel Support Frame 1 4 NTC 3C Hex Nut 10 24 8 8 5 0...

Страница 29: ...r heavy duty applications Makes your heater even more portable and convenient For 35 70 000 Btu Hr models AIR GAUGE KIT HA1180 For all models Special tool to check pump pressure STANDARD WHEELS AND HA...

Страница 30: ...BY150CEA It is declared that these models conform to the Machinery Directive 89 392 EEC including 91 368 EEC It is further declared that these models conform to the EMC Directive 89 336 EEC amended by...

Страница 31: ...31 102686 NOTES...

Страница 32: ...t user and subject to the following conditions SGB YOUNGMAN s obligation and liability under this War ranty is expressly limited to repairing or replacing at SGB YOUNGMAN s option any parts which appe...

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