Smear the dust seal and the sealing ring with some grease.
Insert the sealing ring (
3
) in its seat with the special introducer (
A
).
Using a hammer, knock in introducer (
A
) and drive the sealing ring home into the arch-slider assembly.
Using a small flat-tip screwdriver, fit the stop ring (
2
) and check that it fits perfectly into its groove.
Take great care not to damage the internal surfaces of the one-piece assembly when fitting
the stop ring.
The dust seals shall be refitted when reassembling the crown-stanchion unit / arch-slider assembly.
Assembling:
During the assembly of the pumping unit, strictly obey the instructions below.
Do not, at any times, reverse the position of the pumping elements in the fork legs (if you are unsure about anything, please refer
to the relevant exploded view).
The pumping element operating the hydraulic rebound braking (that can be recognised by the segment) must be installed in the
right leg.
Assembling: Assembling the right pumping element
Replace the piston segment (
8
) if necessary.
Insert the preload tube (
9
) (
only for models with 130mm travel
) and the rebound spring (
7
) in the piston
rod (
3
).
Insert the pumping element into the stanchion and check it fits perfectly into its groove.
Take great care not to damage the segment and if necessary use a small flat-tip screwdriver
to help the piston of the pumping element into the stanchion.
© Marzocchi Suspension
2006
-
DJ Urban
