Protect the upper part of the slider with the special tool (
A
).
With a screwdriver, prize off the sealing ring (
3
).
Remove the sealing ring (
3
).
Take great care not to damage the internal surfaces of the one-piece assembly while
removing the sealing ring.
Remove the spring cup (
4
).
The old sealing rings and dust seals must not be used again.
Dismantling: Removing the guide bushes
Use the special extractor to remove the guide bushes. Do not use other tools.
Fit the aluminium bush (
A
) to the extractor keeping the side with larger diameter towards the edge
opposite to striker (
D
).
Fit the extraction washer (
B
) with a black finish to the extractor.
During use, remove the non-used washer from the extractor.
Remove first the top bushes, then the bottom bushes.
Fit the extraction washer keeping the blunt side towards the threaded grubscrew (
C
) fixed crosswise on to
the main rod as shown.
The slot in the rod lets the extraction washer swing inside the rod itself.
Insert the extractor in the arch-slider assembly from the side of washer (
B
) as shown.
The slot in the extractor rod will let the washer pass underneath the bush to be extracted.
© Marzocchi Suspension
2005
-
Dirt Jam Comp
