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Marvair 8AA1024A-1060A & 8AA2036A-2060A I&O Manual 

03/2021 Rev.1

Equipment, devices and necessary system components are specified in the respective section. 

Note: 

1.  All inputs on the Controller go through a 5 seconds Time-On Delay to prevent nuisance request. 

Compressor Outputs go through 5 seconds staggered Time On delay to prevent nuisance tripping 

of breaker due to the inrush associated with these large inductive loads. 

2.  Normal Operating Mode describes a mode in which there are no active faults which would inter-

rupt the operation of the system.

3.  A control voltage being “High” describes the event in which 24VAC is supplied to that input. 

Conversely, a “Low” control signal describes an event in which less than 5VAC is supplied to the 

1.0  – Blower Operation 

A request for Fan Only (independent G-signal via Digital input or MODBUS), results in the indoor motor 

turning “ON” and operating at the “Y2” motor speed (Only Applicable for EC motors). See Installation/

Operation manual to see how to set the speeds for the various operations. As long as there is a request 

for Fan (G-input High or a request for Indoor Fan Only via MODBUS), the indoor motor will continue 

to operate at the Y2 speed setpoint. 
When there is a request for Indoor Fan (G-input High) along with a request for cooling, heating or 

dehumidification, the G-Input becomes lowest priority. This means that in any combination involving 

the G-input, the speed associated to Fan Only will never take precedence. 
The priority list from Highest to Lowest goes as follows:
1.  Stage 2 Cooling Request (Y2-Input)

2.  Stage 1 Cooling Request (Y1-Input)

3.  Electric Heat Request (W2-Input)

4.  Dehumidification Request (Hum-Input)

5.  Indoor Fan Request (G-Input)

Note

 – The priority list above also describes the operation that takes precedence in the event that there 

is a request for all operations or a combination of operations. The controller will NOT energize the 

compressor outputs and the heater output simultaneously.
The speed at which the Indoor Fan Operates during Stage 1 (Y1) and Stage 2 (Y2) Cooling Request 

can be set directly at the board using the jumper associated to the “Y1” and “Y2” pin. All other requests 

run at 80% of Y2 speed except for the lone G-input which runs at the Y2 speed settings. All requests 

are interlocked with the Indoor Fan and will run the Fan at the respective speed associated with the 

operation. This means that a lone call for Stage 1 (Y1) Cooling will automatically run the Indoor Fan 

at Stage 1 (Y1) Cooling Speed even without a request for Indoor Fan. This holds true for all request. 

2.0  – Cooling Operation

2.1– Mechanical Cooling

This section will describe the sequence of operation which takes place during Direct Expansion (DX) 

cooling from a control standpoint.  

2.1.1 

Y1 Cooling (Partial Capacity 50-60%) 

In normal operating mode, a request for “Stage 1 Cooling (Y-input)” via MODBUS, Digital Input 

or Onboard Thermostat, energizes Compressor 1 Relay Output (CC1) on the PCB. The controller 

provides a continuous control signal associated to the Indoor Fan Motor, that is proportional to the 

“Y1” speed setting on the board or via MODBUS.  It also outputs a request dependent (based on 

FCC IN) control signal for the Outdoor Fan Motor. In Stage 1 Cooling operation, the compressor 

Содержание 8AA1024A

Страница 1: ...this manual can be found at www Marvair com IMPORTANT This manual may include information for options and features which may not be included on the unit being installed Refer to the unit data label or...

Страница 2: ...aying it down on its side may cause oil to leave the compressor and breakage or damage to other components 3 TURN ELECTRICAL POWER OFF AT THE breaker or fuse box BEFORE installing or working on the eq...

Страница 3: ...the inside of the building adjacent to the thermostat END USER Retain these instructions for future reference Table of Contents Chapter 1 Marvair Wall Mount Air Conditioner Description Specifications...

Страница 4: ...Figure 3 Enthalpy Sensor Temperature Control Points 18 Figure 4 Electrical Controls Alternate Construction 18 Figure 5 Economizer Control Board 19 Figure 6a Setting the Speed for the Y1 and Y2 Operat...

Страница 5: ...relay the compressor time delay and the timed low pressure bypass In addition the control board has LED s to indicate operating status and fault conditions to assist the service technician A complete...

Страница 6: ...Control FCC R Crank Case Heater CCH T Hard Start w EFS U Hard Start w Hot Gas Bypass V Hard Start w Low Ambient CCH EFS W Low Ambient w CCH X Hot Gas Bypass Y Low Ambient w CCH FCC Z Low Ambient w CCH...

Страница 7: ...s MODEL LBS KG Non Economizer 8AA1024A 395 179 8AA1030A 1036A 8AA2036A 2042A 451 205 8AA1048A 1060A 8AA2048A 2060A 599 272 With Economizer 8AA1024A 415 188 8AA1030A 1036A 8AA2036A 2042A 471 214 8AA104...

Страница 8: ...thecompressorhigherstartingtorqueunderlowvoltageconditions Generally not recommended on units with scroll compressors Extreme Duty Package The Extreme Duty Package allows selected Marvair air conditio...

Страница 9: ...24 000 BTU unit the strip heat is sized at approximately 20 000 BTU Because the strip heat is sized to the approximate sensible cooling capacity only selected models are available Operation When the h...

Страница 10: ...ycle switch is not in the circuit The outdoor thermostat is used with a TXV to prevent excessive cycling or hunting of the TXV Desert Duty Controls and components which allow the units to operate in v...

Страница 11: ...OMRPESSOR CONTACTOR CAPACITOR C COMP CCH DFS CC OUTDOOR AIR MOTOR OUTDOOR FAN MOTOR OUTDOOR FAN RELAY REVERSING VALVE SOLENOID OFM PLC RVS OFR OAM FAN CYCLE CONTROL RELAY FAN CYCLE CONTROL FCCR FCC RE...

Страница 12: ...CRANKCASE HEATER COMRPESSOR CONTACTOR CAPACITOR C COMP CCH DFS CC OUTDOOR AIR MOTOR OUTDOOR FAN MOTOR OUTDOOR FAN RELAY REVERSING VALVE SOLENOID OFM PLC RVS OFR OAM FAN CYCLE CONTROL RELAY FAN CYCLE...

Страница 13: ...Marvair 8AA1024A 1060A 8AA2036A 2060A I O Manual 03 2021 Rev 1 13 Figure 1c Typical Electrical Schematic w Economizer Alternate Construction...

Страница 14: ...14 Marvair 8AA1024A 1060A 8AA2036A 2060A I O Manual 03 2021 Rev 1 Figure 1d Typical Electrical Schematic w Economizer Alternate Construction...

Страница 15: ...Marvair 8AA1024A 1060A 8AA2036A 2060A I O Manual 03 2021 Rev 1 15 Figure 1e Typical Electrical Schematic w Economizer Alternate Construction...

Страница 16: ...changeover to outside air for free cooling The control board must be configured for proper operation of the economizer by selecting the desired changeover temperature The desired temperature is select...

Страница 17: ...inimum Position Potentiometer W2 jumper The potentiometer controls the amount of outside air introduced in the building when the economizer damper closes or the air conditioner is Off or in Mechanical...

Страница 18: ...currentlytheonlybrandofsensorsusedintheairconditioners Jumper W3 allows us to use alternative brands at a future date On all current air conditioners pins 1 2 are jumpered on W3 See item 4 in Figure 4...

Страница 19: ...on Potentiometer 0 to 100 Factory setting is 50 2 Field connection from CommStat 4 2 terminal 5 For Honeywell sensors 8 W2 Minimum Position Potentiometer Jumper Jumper Pins 1 2 to Disable Factory sett...

Страница 20: ...luable information to the end user Special features include 2 Stage operation with varying speed control to optimize latent and sensible capacity built in remote communication MODBUS for monitoring an...

Страница 21: ...essure Switch LP Low Pressure Switch Switch to Be Closed for Cooling Operation Switch to Be Connected to R Node 16 24 VAC Power Input to PCB 17 Digital Outputs 24 VAC The PCB Makes and Breaks R RH Reh...

Страница 22: ...iate signal terminations must be used This jumper will be factory installed In replacing the PCB verify the necessary signal and configure the board accordingly Only 2 of the 3 pins should be used for...

Страница 23: ...otentiometer See figure below 3 1 2 1 Set for 0 10V Signal Jumper To Remain On The Appropriate Terminal For Correct Operation 2 Set For PWM Signal Jumper To Remain On The Appropriate Terminal For Corr...

Страница 24: ...r second The board also allows 15 different MODBUS addresses based on the position of the NET ADDRESS DIP switches The Net Addresses are written in Binary see table below with switch 4 being the least...

Страница 25: ...mmissioning startupsequence to ensure safety and system reliability This document is only valid if the system is used as intended This section defines the manner and method of control of the HVAC syst...

Страница 26: ...follows 1 Stage 2 Cooling Request Y2 Input 2 Stage 1 Cooling Request Y1 Input 3 Electric Heat Request W2 Input 4 Dehumidification Request Hum Input 5 Indoor Fan Request G Input Note The priority list...

Страница 27: ...ty Only CC1 output can achieve partial capacity Both CC1 and CC2 outputs are required to achieve full capacity Request Active Input Active Output Stage 1 Cooling 1 Fixed Compressor Y1 CC1 Partial Capa...

Страница 28: ...ing operation In the event that the fault occurs a second time on the same call for cooling the system locks out To clear the fault the Cooling request must be cycled or the system must be power cycle...

Страница 29: ...sor has to be configured via MODBUS Once configuration is complete the unit has the capability to function autonomously to maintain the space temperature Discrete Registers Read with Function Code 02...

Страница 30: ...ng 16 Bit 1 60 default 25 represents minutes of allowed MODBUS inactivity before switching to onboard T Stat mode RW 10 Current OFM Speed 16 Bit 0 1023 RO 11 Current IFM Speed 16 Bit 0 1023 RO 12 Anti...

Страница 31: ...r will not start makes excessive noise or will not pump return the unit to the freight carrier 3 2 Installation Requirements General 1 Inspect unit for completeness Check for missing parts e g hardwar...

Страница 32: ...76 cm 18 inches 46 cm 24 inches 61 cm 6 inches 15 cm 1030A 1036A 2030A 2036A 30 inches 76 cm 18 inches 46 cm 24 inches 61 cm 6 inches 15 cm 1042A 1048A 1060A 2042A 2048A 2060A 30 inches 76 cm 30 inch...

Страница 33: ...On Auto change over Keypad lockout Non volatile program memory P N 50123 Digital thermostat 2 stage heat 2 stage cool 7 day programmable Fan switch Auto On Auto change over Status LED s Backlit displa...

Страница 34: ...ities have jurisdiction The information contained in this manual is intended for use by a qualified service agency that is experienced in such work is familiar with all precautions and safety procedur...

Страница 35: ...ot use duct liner on inside of supply duct within 4 feet 122cm of the unit Galvanized metal duct extensions should be used to simplify connections to duct work and grilles Use fabric boots to prevent...

Страница 36: ...e wall You must stabilize the unit on the bracket with the lifting device or by some other means the bracket alone is not sufficient 3 Make sure that the duct flanges are properly aligned with the wal...

Страница 37: ...ystem with small critical refrigerant charges where the installation of gauges may be objectionable can be made by monitoring the temperature of the refrigerant lines at the compressor The temperature...

Страница 38: ...ower leads connected to the internal circuit breaker on one of the units only D Restore power and retest the phase step B When the voltage reads 0 the units are in phase E Turn off power and proceed L...

Страница 39: ...air conditioning system for a telecommunication cabinet or shelter The CommStat 3 Controller is factory programmed with standard industry set points to facilitate installation If desired each of the s...

Страница 40: ...Contacts NC C NO High Building Temp Alarm Dry Contacts NC C NO 5 Connect to Normally Closed NC dry contacts from smoke alarm SMOKE ALARM JUMPER NOTE IF LINE VOLTAGE IS BELOW 220 VAC USE THE 208 TRANS...

Страница 41: ...Equipped models only To check the system operation under different ambient conditions the air temperature and enthalpy sensors must be tricked When outdoor ambient condi tions are higher than the con...

Страница 42: ...ease exercise caution and good judgement when servicing the unit Use only safe and proven service techniques Use refrigeration goggles when servicing the refrigeration circuit WARNING The refrigerant...

Страница 43: ...compres sor troubleshooting section E Water on floor near unit 1 Obstruction in condensate line 2 Obstruction or leak in condensate pan 3 Unit is not level 1 Check for clog or restriction 2 Check pan...

Страница 44: ...nostic LED which indicates the lockout fault The control board will enter into and indicate lockout if either of the fault conditions LPS or HPS occur twice The contactor must be closed before the fir...

Страница 45: ...ied before restarting Condenser Periodicallyinspecttheoutdoorcondensercoilandthecabinetairreliefsfordirtorobstructions Remove foreign objects such as leaves paper etc If the condenser coil is dirty it...

Страница 46: ...y other material charges 2 Damages caused by shipping accident abuse negligence misuse fire flood or Acts of God 3 Damages caused by operating or staging the unit in a corrosive environment 4 Damages...

Страница 47: ...________________________ Compressor Model No ______________________________________________ Serial No ______________________________________________ B Pre Start Up Is there any shipping damage Yes No...

Страница 48: ...tion from avg voltage ______________volts Voltage imbalance 100 x Max Deviation avg Voltage ___________ A voltage deviation greater than 2 with the unit running should be addressed and corrected Exces...

Страница 49: ...Temp ________ ________ Evap Leaving Air WB Temp ________ ________ Heater Contactor Amps L1 ________ ________ Heater Contactor Amps L2 ________ ________ Heater Contactor Amps L3 ________ ________ E Coo...

Страница 50: ...pressor Amps L3 ________ ________ Notes _________________________________________________________________________ _________________________________________________________________________ ____________...

Страница 51: ...on all four sides of the supply outlet duct flange on the unit The 1 25 4 mm clearance must extend on all sides of the supply duct for the first 3 feet 1 meter from the unit IMPORTANT Marvair requires...

Страница 52: ...other heaters 6 Install the two No 10 screws in the heater assembly plate 7 Install wire harness in hole provided in drain pan and then through filter bracket and then into control box 8 Wire the hea...

Страница 53: ...Marvair 8AA1024A 1060A 8AA2036A 2060A I O Manual 03 2021 Rev 1 53...

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