Market Forge Industries M24G Скачать руководство пользователя страница 11

9

MAINTENANCE

Cleaning the Boiler

APPLYING TOTAL CONCEPT DESCALER

Total Concept is designed to be used with water between 

160°F to 200°F.
Preheating  is  required  on  the  boiler  to  raise  the  water 

temperature to the acceptable range. (160°F to 200°F).
Total Concept is a NSF listed nonfood product. This is 

a  liquid  acid  (nonmuriatic)  product  that  works  without 

fumes, odors, and hazards associated with other harsh 

chemicals. Product is also USDA approved.

BOILER TREATMENT CLEANING INSTRUCTIONS

After determining proper location for cleaner/descaler to 

be added: Read complete instructions thoroughly; includ-

ing all warning and cautionary statements.
1.  Energize boiler and fill to operating level.

Figure 7 

2.  Energize heating circuit to pre-heat unit.

Figure 8 

3.  AUTOMATIC - After unit is pre-heated, cycle the pow-

er switch to the OFF position then immediately back 

to the ON position

Figure 9 

Figure 10 

4.  Remove the shipping cap, replace it with the pouring 

cap. Cut the tip of the pouring cap at the first notch to 

a 45

°

 angle.

Figure 11 

5.  Install the tubing firmly over the tip of the pouring cap.

Figure 12 

6.  Energize compartment to release steam pressure in 

boiler to “0” PSI before removing pipe plug.

Содержание M24G

Страница 1: ...ATED BOILERS INSTALLATION OPERATION MAINTENANCE 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 802 658 6600 Fax 802 864 0183 www mfii com PN 14 0307 Rev D 4 16 2016 Market Forge Industries Inc MODELS M24G M36G ...

Страница 2: ...Your Service Agency s Address Model Serial number Boiler installed by Installation checked by ...

Страница 3: ...PROMINENT LO CATION This information may be obtained by contacting your local gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liq uids in the vicinity of this or any other appliance The information contained in this manual is important for the prop er installation use and mainte nance of this boiler Adherence to these procedures and instruc tions will result ...

Страница 4: ...th water to the proper level and the fuel switch is turned ON the main gas valve will be activated allowing gas to flow to the main burners that will be ignited by the Spark Pilot When the boiler builds to its set pressure the pressure switch opens This will open the circuit to the gas valve that will stop the flow of gas to the main burners As the pressure in the boiler drops the pressure control...

Страница 5: ...rton will contain the legs If your model is received this way be sure to follow the installation instruction sheet packed with the legs LEVELING In order for the boiler to drain correctly it is important to use a level on cabinet top both left and right and front to back If not level adjust feet On compartment cookers check the interior shelves for level condition LOWER DEFLECTOR PLATE The lower d...

Страница 6: ...e three prong plug provided Gas and Electrical connections should be made by li censed tradesmen only SERVICE CONNECTIONS G Gas Connection 3 4 19mm NPT 200 000 BTU G1 Gas Connection 1 25mm NPT 300 000 BTU CW1 Cold Water 3 8 10mm NPT for cold water to boiler Cold water lines will have a maximum of 50 PSI 3 5kg cw2 and a minimum of 25 PSI 1 8 kg cw2 water pressure CW2 Cold Water 3 8 10mm NPT for col...

Страница 7: ... NOT UNDER ANY CIRCUMSTANCE CONNECT THE EXHAUST DRAIN LINE DIRECTLY TO A SEWER LINE Figure 2 WATER SUPPLY Good quality water feed is the responsibility of the owner Water quality must be within the following gen eral guidelines TDS 40 125 ppm Chlorides 25 ppm Silica 13 ppm pH 7 0 8 5 Chloramine 0 2 ppm Chlorine 0 2 ppm Hardness 35 100 ppm The best defense against poor water quality is a water trea...

Страница 8: ...0 15 minutes to allow the boiler to build pres sure to the desired operating level of 5 7 PSI DAILY SHUT DOWN AND CLEANING 1 STEP 1 Press ON OFF switch off This will drain the steam boiler 2 STEP 2 After steam boiler has completely drained repeat steps 1 2 water to remain in steam boiler until next daily use CAUTION BE SURE TO READ Disconnect The Power Supply to the boiler before servicing or clea...

Страница 9: ...and descaler replacement REPLACEMENT PARTS NEEDED TO COMPLETE THESE INSTRUCTIONS PART PART NO 1 Hand hole Cover Gasket 08 4415 1 Set of Rubber Brass Washers 90 0039 1 Probe Plate Gasket Gas Only 08 4413 1 Market Forge Cathodic Descaler all boilers new style 08 0049 1 Dynaseal Washer 10 1135 Cleaning Instructions 1 Move the HEAT and POWER switch to their OFF po sitions On electric models also turn ...

Страница 10: ...box Bring the boiler to operating pressure If a leak appears at the hand hole cover relieve the pres sure in the boiler and retighten the hex nut 8 Clean the water gauge glass as follows a Move the heat and power switch to their off posi tions This will allow the boiler to empty b Unscrew the fittings from both valves and slide them toward the center of the gauge glass Push the water gauge glass d...

Страница 11: ...etermining proper location for cleaner descaler to be added Read complete instructions thoroughly includ ing all warning and cautionary statements 1 Energize boiler and fill to operating level Figure 7 2 Energize heating circuit to pre heat unit Figure 8 3 AUTOMATIC After unit is pre heated cycle the pow er switch to the OFF position then immediately back to the ON position Figure 9 Figure 10 4 Re...

Страница 12: ... for cleaning Repeat twice This ad ditional 2 gallons of water will cause the low water probe to be immersed in cleaner descaler solution Replace access plug 11 After rinsing the container place tubing inside the bottle cover with shipping cap dispose of properly DO NOT REUSE CONTAINER 12 DO NOT ENERGIZE HEATERS Allow 2 hours for cleaning 13 After time has elapsed drain the boiler 14 Refill the bo...

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