Marin FRS Quad-Link Service Manual
3.0: Figure 2, Exploded Diagram Rear Suspension Assembly
Page 4
2004 Edition 1
Marin FRS Quad-Link Service Manual
It is vital the Link Spacer Tool (8) is placed here to prevent bending of the One
Piece Link during installation of the Bearings
. Apply Loctite 641 on the outside of the
KP5AX bearing (2) and on the inside bearing surface of the Link (1). Using the Bearing
insertion Tool (9), assemble as shown in figure 5 using an engineers vice with ‘soft jaws’ to
prevent any damage to the Link. Align the components and press the bearing into the link.
Ensure the bearing presses in squarely, and is correctly seated in the bottom of it’s hous-
ing. Repeat until
three
KP5AX bearing are installed. The final bearing will require the Cen-
ter Spacer to be fitted at the same time as pressing the bearing in.
8.3 Figure 6: Diagram of KP5AX Bearing and Centre Spacer Installation
8.4: Parts List. Centre Spacer and KP5AX Bearing Installation into 1 Piece Link.
No.
Description
Qty.
1
35mm/1 Piece Link
2
2
KP5AX Bearing
4
3
Centre Spacer
1
8
Link Spacer Tool
1
9
Bearing Insertion Tool
1
8.5 Installation of KP5AX Bearing and Centre Spacer
The final bearing will require the Center Spacer (3) to be fitted at the same time as press-
ing the bearing in. Place the Link Spacer Tool (8) in between the One Piece Link (1) as
shown in Figure 6.
It is vital the Link Spacer Tool (8) is placed here to prevent
bending of the One Piece Link during installation of the Bearing.
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2004 Edition 1
7.1: Extraction of KP5AX Bearings from 1 Piece Link Assembly: Figs 3,4a,4b,4c,4d
Remove all the outer shield washers (4,5,6) and wipe off old grease from the Labyrinth
areas. Assemble the link as shown in Fig 4a on top of the jaws of an engineer’s vice, sup-
porting the link whilst allowing the KP5AX bearing to be drifted out between the vice jaws.
Slide the M8x65mm bolt (7) through the top KP5AX bearing, and drift out the Centre
Spacer (3) and KP5AX bearing (2) together as shown in figure 4b. Once the Centre Spacer
(3) has been removed from the assembly, the remaining KP5AX bearings can be removed.
To remove the remaining 3 KP5AX bearings (2) from the one piece link body (1) assemble
the components as illustrated in Figure 4c. Using an inner top hat washer (4) seated in the
bearing, slide the M8x65mm bolt (7) through the top KP5AX bearing, and repeat the pro-
cedure to drift out the lower KP5AX bearing. Once these bearings have been removed, it
should be possible to remove the remaining two KP5AX bearings with a normal size drift
tool.
8.0: Figure 5: Diagram of KP5AX Bearing Installation
8.1: Part List. KP5AX Bearing Installation into 1 Piece Link.
No.
Description
Qty.
1
35mm 1 Piece Link
2
2
KP5AX Bearing
4
3
Centre Spacer
1
8
Link Spacer Tool
1
9
Bearing Insertion Tool
1
8.2: Installation of KP5AX Bearings into One Piece Link
To install the KP5AX (2) bearings into the links, first ensure all bearing surfaces and faces
are free from grease old retaining compound and all other contamination. Slide the Link
spacer tool (8) in between the inner faces of the One Piece Link (1), as shown in Figure 5.
Marin FRS Quad-Link Service Manual
Page 8
2004 Edition 1
3.1: Part List, Rear Suspension Assembly: Figure 2
No.
Description
Part Code
Qty
1.
Swing Arm
1
2.
Main Frame
1
3.
Link Assembly
2
4.
M6 Cap Head Bolt
BOLTM6x70-4B
2
5.
Nyloc nut
M6 Nyloc
5
6.
M6 Cap Head Bolt
BOLTM6x85-4B
2
7.
Washer
M6 Washer
6
8.
Screw socket head cap BOLTM6x55-4B
1
9.
Top hat bush
TOPHAT2012
2
10.
Shaft
CRO3036
1
11.
Collar
97-3035
2
12.
Washer
M5 Washer
2
13.
Screw socket head cap M5 x 16
2
14.
Plastic Plug
97-3032
4
Not Pictured:
Fox shock
Air Vanilla Float R 35.5/22 1
4.0: Removal of Swinging Arm. Figure 2
Tools required:
4mm A/F & 5mm A/F Allen keys
To remove the swinging arm from the bike, follow the procedure to remove the shock unit
(Section 2.0). Next remove the rear disc brake calliper from the drop-out, and detach hose
from the stops. Do not allow calliper to dangle unsupported by it’s hose. Remove rear de-
railleur mechanism from the swing arm (1). Next remove the two Plastic Plugs (14). Now
using the 5mm Allen key to hold the bolt (6) at the front of the swing arm (1) and using
the 10mm A/F socket loosen and remove the nut (5) and washer (7), now remove the bolt
(6) and washer (7). The swing arm (1) should now be released form the front link. Next
use the 5mm Allen key to hold the bolt (6), in the swing arm (1) just behind the seat tube,
use the 10mm A/F socket loosen and remove the nut (5) and washer (7), now remove the
bolt (6) and washer (7). It should now be possible to remove the Swinging arm (1) by lift-
ing it vertically upwards then forwards away from the main frame (2).
5.0: Removal of Links. Figure 2
Tools Required:
10mmA/F socket with ratchet or T-Bar drive
5mm A/F Allen Key
The two link assembly’s (3) used on the MARIN QUAD FRS are identical, as are the removal
procedures. Having followed the procedures above to remove the shock unit and swinging
arm (1), use the 5mm Allen key to hold the bolt (4) then use the 10mm A/F socket to
loosen and remove the nut (5), next remove the bolt (4), now remove the link assembly
(3) from the main frame(2), taking care not to drop the washers.
Marin FRS Quad-Link Service Manual
Page 5
2004 Edition 1
For use on white and light colored backgrounds
For use on black and dark colored backgrounds
LOGOS MAY NOT BE ALTERED IN ANY WAY. If you have any questions or special considerations please contact
."3*/#*,&4t"UUO5PN(PSUPO71#SBOEJOH%FTJHOt
5&-YUt&."*-UPNH!NBSJOCJLFTDPN
AUTOHRIZED BRAND LOGOS : 2/1/09
MARIN BIKES : CORPORATE BRAND LOGOTYPE
MARIN BIKES : BOLD STROKE LOGOTYPE & BEAR HEAD ICON
For use on white and light colored backgrounds
For use on black and dark colored backgrounds
For use on white and light colored backgrounds
For use on black and dark colored backgrounds
LOGOS MAY NOT BE ALTERED IN ANY WAY. If you have any questions or special considerations please contact
."3*/#*,&4t"UUO5PN(PSUPO71#SBOEJOH%FTJHOt
5&-YUt&."*-UPNH!NBSJOCJLFTDPN
AUTOHRIZED BRAND LOGOS : 2/1/09
MARIN BIKES : CORPORATE BRAND LOGOTYPE
MARIN BIKES : BOLD STROKE LOGOTYPE & BEAR HEAD ICON
For use on white and light colored backgrounds
For use on black and dark colored backgrounds
For use on white and light colored backgrounds
For use on black and dark colored backgrounds
LOGOS MAY NOT BE ALTERED IN ANY WAY. If you have any questions or special considerations please contact
."3*/#*,&4t"UUO5PN(PSUPO71#SBOEJOH%FTJHOt
5&-YUt&."*-UPNH!NBSJOCJLFTDPN
AUTOHRIZED BRAND LOGOS : 2/1/09
MARIN BIKES : CORPORATE BRAND LOGOTYPE
MARIN BIKES : BOLD STROKE LOGOTYPE & BEAR HEAD ICON
For use on white and light colored backgrounds
For use on black and dark colored backgrounds
For use on white and light colored backgrounds
For use on black and dark colored backgrounds
LOGOS MAY NOT BE ALTERED IN ANY WAY. If you have any questions or special considerations please contact
."3*/#*,&4t"UUO5PN(PSUPO71#SBOEJOH%FTJHOt
5&-YUt&."*-UPNH!NBSJOCJLFTDPN
AUTOHRIZED BRAND LOGOS : 2/1/09
MARIN BIKES : CORPORATE BRAND LOGOTYPE
MARIN BIKES : BOLD STROKE LOGOTYPE & BEAR HEAD ICON
For use on white and light colored backgrounds
For use on black and dark colored backgrounds
Page 8
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