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MICRODYN CAPILLARY MODULES | USER MANUAL 

MANN+HUMMEL Water & Fluid Solutions | REVISION DATE: 09/09/2021 

 

4.2

 

ACTIVATION WITH WATER PRESSURE 

Typically, activation of the module’s membranes is required. The PP membrane is hydrophobic in nature. Liquids like water with 
high surface tension of 0.072 N/m do not wet the membrane.  
 
A simple and safe way to activate the membrane in the module(s) is the use of water at higher pressure. The first step is to fill the 
module(s) bubble free with water (25 °C) from both sides (feed and permeate side). A pressure of 6 bar must be applied to the 
module(s) for 1 minute. Typically, this is the tap line pressure. (Please notice the difference to the max. operating pressure given in 
the data sheet.)  
 
After this procedure, the pressure must be released to zero. The water must be exchanged, and the procedure must be repeated 
four to six times. Now the module is activated and can be used for filtration. 
 

4.3

 

ACTIVATION WITH WETTING AGENTS 

For all filtration purposes where the module must be tested by a bubble point test for process safety reasons, the module has to be 
activated by means of water-soluble liquids with a surface tension of less than 0.035 N/m. 
 
Appropriate liquids to be used are: 

 

a mixture of water and 50 vol. % of isopropanol  

 

a mixture of water and 25 vol. % tert. butanol (not inflammable) 

 

surfactants 

 
With this method, it is necessary to run the module in a system for about 30 minutes in cross-flow mode until a sufficiently high 
flux is reached. 
 
After wetting, the module is flushed either with water or with the solution to be filtered to rinse any remaining agents. As long as it 
stays in fluid, the membrane is activated. If the membrane dries up, it must be activated again as per the description. The 
membrane’s separation properties will not change by drying. 
 
Heavily gasifying liquids (carbonated beverages or beer) require a counter-pressure on the permeate side (e.g. 1 bar) in order to 
prevent the release of gases. Gases will deactivate the membranes. 
 
In the PBP process, a part of the permeate is pushed back by compressed gas (e.g. air). Care must be taken so that the gas is not 
pressed into the membrane. Otherwise, the membranes will be made a partially hydrophobic with reduced flux. A reactivation 
must then be performed. 
 

Содержание MICRODYN MD020 FP2N

Страница 1: ...MICRODYN CAPILLARY MODULES USER MANUAL MANN HUMMEL Water Fluid Solutions REVISION DATE 09 09 2021 1 MICRODYN Capillary Modules User Manual...

Страница 2: ...id Solutions REVISION DATE 09 09 2021 2 Contact Europe Germany 49 611 962 6001 Italy 39 0721 1796201 info microdyn nadir com Americas USA 1 805 964 8003 sales mnus microdyn nadir com Asia Singapore 65...

Страница 3: ...ACTIVATION WITH WETTING AGENTS 8 5 Operation 9 5 1 GENERAL SYSTEM SET UP 9 5 2 PRESSURE DROP AND TRANSMEMBRANE PRESSURE 9 5 3 OPERATION PROCESSES 11 5 3 1 Open Loop Operation 11 5 3 2 Closed Loop Oper...

Страница 4: ...product flux The smart construction techniques employed in the module manufacturing allow them to be used in applications that require highly stable polymer materials pH stability 0 to 14 and high res...

Страница 5: ...emaining liquid is called the retentate concentrate Feed Retentate Filtrate Filtrate 2 3 PRODUCT CODES MODULE TYPES The following coding applies to MICRODYN products MD150 CP 2N DF Module Type Size Me...

Страница 6: ...the module casing 3 2 STORAGE CONDITIONS The following conditions are recommended when storing the modules Store the modules inside a cool building or warehouse out of direct sunlight Temperature limi...

Страница 7: ...ring filtration In the horizontal position the permeate port must be facing upwards to allow the module to fill fully with liquid Additionally the permeate port should be at the end of the module low...

Страница 8: ...e point test for process safety reasons the module has to be activated by means of water soluble liquids with a surface tension of less than 0 035 N m Appropriate liquids to be used are a mixture of w...

Страница 9: ...om the feed end to the concentrate end of a module and occurs due to the resistance of flow To achieve stable filtration begin operation at a low feed pressure and gradually increase the feed pressure...

Страница 10: ...ule The pressure loss is affected by The properties of the circulating fluid e g rheological behavior viscosity and the concentration of suspended particles The velocity resistance in circulation modu...

Страница 11: ...ate stream is sent back to the circulation pump ahead of the module The advantage with this design is that the circulation pumping pressure is reduced The feed pump is what supplies the system pressur...

Страница 12: ...on it is possible to operate in a multistage configuration In this configuration the concentrate from the first stage is fed to the second stage This means that the flow rate is higher in the first st...

Страница 13: ...and gets pushed through the feed side of the membrane the fouling and scaling materials are loosened and removed from the membrane surface Typically a back pulse is done every 5 30 minutes but trials...

Страница 14: ...andard loop with a switch diagram of the pressurized back pulse The compressed air or compressed gases like N2 is not used as a cleaning substance The air is only used to pressurize the back pulse tan...

Страница 15: ...1 L per installed m2 of membrane area or 0 26 gal per 10 8 ft2 of membrane area Feed Pump On Concentrate PI2 PI1 Feed SEPRODYN Module PBP Bleed PI1 TI PI PI PI2 SEPRODYN Module FI Compressed PBP Tank...

Страница 16: ...storage vessel is needed and may require a sterile air vent filter 5 5 ADJUSTMENT OF FILTRATE FLOW At very high filtrate flow high membrane permeability there is a high potential for mechanical block...

Страница 17: ...antities and for short periods of time for cleaning purposes Before applying please consult your MANN HUMMEL WFS representative The chemical resistance of MICRODYN capillary modules is listed in the f...

Страница 18: ...ene chloride Molasses Milk Lactic acid aqueous 10 Mineral oils Mineral water commercial qual Natrium sulfite 40 Sodium hydroxide solution 2N Sodium hydroxide solution 52 Nitrobenzene Fruit juices Oleu...

Страница 19: ...must soak in the module for 30 minutes to 1 hour 6 Drain the complete system 7 Flush the system with clean water to remove residual cleaning agents 8 Repeat steps 4 7 with another cleaning solution e...

Страница 20: ...essure drop inlet pressure to outlet pressure is increasing so a pressure adjustment might be necessary 6 3 SETTINGS FOR PERIODIC BACK PULSE The tangential flow along the membrane surface reduces the...

Страница 21: ...ng pressure mm m2 bar bar bar bar C l h bar MD020 CP 2N PP 1 8 0 1 1 6 1 4 1 5 0 5 5 40 360 3 MD020 FP 2N PP 0 6 0 2 2 1 5 1 5 1 5 40 250 3 MD063 CP 2N PP 1 8 0 75 1 6 1 4 1 0 5 5 40 1440 3 MD150 CP 2...

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