MANN+HUMMEL MICRODYN MD020 FP2N Скачать руководство пользователя страница 13

MICRODYN CAPILLARY MODULES | USER MANUAL 

MANN+HUMMEL Water & Fluid Solutions | REVISION DATE: 09/09/2021 

13 

5.4

 

PERIODIC BACK PULSE (PBP) 

During filtration, some particles will settle down 
on the surface of the membrane. This decreases 
the performance of the membrane. The purpose 
of the periodic back pulse (PBP) system is to 
remove these particles from the surface of the 
membrane, which helps restore the performance 
of the membrane. PBP may also decrease the 
system’s overall energy consumption.  
 
During PBP, a small amount of the filtrate is sent 
through the backside of the membrane 
(reversed flow) and is forced toward the feed 
side of the membrane. Figure 10A shows how 
the flow direction changes from normal filtration 
to back pulsing. In this moment, the filtrate 
pressure is higher than the feed pressure (P

F

 > P

1

 

and P

2

), as shown in Figure 10B.  

 
When filtrate is sent through the backside of the 
membrane and gets pushed through the feed 
side of the membrane, the fouling and scaling 
materials are loosened and removed from the 
membrane surface. Typically, a back pulse is 
done every 5 – 30 minutes, but trials may be 
done to determine how frequently a back pulse 
should be performed so that the system runs 
most efficiently. Figure 10C shows how 
important it is to perform regular PBP and 
chemical cleanings to help maintain membrane 
performance for extended periods of time. 
 
It is recommended to install a PBP overflow for 
the concentrate because of the high backflow 
volume (nearly 1 L per 1 m

2

 of installed 

membrane area, or 0.26 gal per 10.8 ft

2

 of 

membrane area, in a range of 2-5 seconds).  
 
 
 
 
 
 
 
 

 

 

 

 

A)

 

B)

 

 

 

 

C)

 

Figure 10.

A) 

Diagram showing the difference in flow direction 

in the capillary membranes during filtration and back pulsing.  

B)

 During PBP, the filtrate pressure must be higher than the feed 

pressure.  

C) 

A simplified graph showing the decline in membrane 

performance without PBP or chemical cleaning. PBP and chemical 
cleanings help restore membrane performance by removing 
particles from the membrane surface. 
 

Содержание MICRODYN MD020 FP2N

Страница 1: ...MICRODYN CAPILLARY MODULES USER MANUAL MANN HUMMEL Water Fluid Solutions REVISION DATE 09 09 2021 1 MICRODYN Capillary Modules User Manual...

Страница 2: ...id Solutions REVISION DATE 09 09 2021 2 Contact Europe Germany 49 611 962 6001 Italy 39 0721 1796201 info microdyn nadir com Americas USA 1 805 964 8003 sales mnus microdyn nadir com Asia Singapore 65...

Страница 3: ...ACTIVATION WITH WETTING AGENTS 8 5 Operation 9 5 1 GENERAL SYSTEM SET UP 9 5 2 PRESSURE DROP AND TRANSMEMBRANE PRESSURE 9 5 3 OPERATION PROCESSES 11 5 3 1 Open Loop Operation 11 5 3 2 Closed Loop Oper...

Страница 4: ...product flux The smart construction techniques employed in the module manufacturing allow them to be used in applications that require highly stable polymer materials pH stability 0 to 14 and high res...

Страница 5: ...emaining liquid is called the retentate concentrate Feed Retentate Filtrate Filtrate 2 3 PRODUCT CODES MODULE TYPES The following coding applies to MICRODYN products MD150 CP 2N DF Module Type Size Me...

Страница 6: ...the module casing 3 2 STORAGE CONDITIONS The following conditions are recommended when storing the modules Store the modules inside a cool building or warehouse out of direct sunlight Temperature limi...

Страница 7: ...ring filtration In the horizontal position the permeate port must be facing upwards to allow the module to fill fully with liquid Additionally the permeate port should be at the end of the module low...

Страница 8: ...e point test for process safety reasons the module has to be activated by means of water soluble liquids with a surface tension of less than 0 035 N m Appropriate liquids to be used are a mixture of w...

Страница 9: ...om the feed end to the concentrate end of a module and occurs due to the resistance of flow To achieve stable filtration begin operation at a low feed pressure and gradually increase the feed pressure...

Страница 10: ...ule The pressure loss is affected by The properties of the circulating fluid e g rheological behavior viscosity and the concentration of suspended particles The velocity resistance in circulation modu...

Страница 11: ...ate stream is sent back to the circulation pump ahead of the module The advantage with this design is that the circulation pumping pressure is reduced The feed pump is what supplies the system pressur...

Страница 12: ...on it is possible to operate in a multistage configuration In this configuration the concentrate from the first stage is fed to the second stage This means that the flow rate is higher in the first st...

Страница 13: ...and gets pushed through the feed side of the membrane the fouling and scaling materials are loosened and removed from the membrane surface Typically a back pulse is done every 5 30 minutes but trials...

Страница 14: ...andard loop with a switch diagram of the pressurized back pulse The compressed air or compressed gases like N2 is not used as a cleaning substance The air is only used to pressurize the back pulse tan...

Страница 15: ...1 L per installed m2 of membrane area or 0 26 gal per 10 8 ft2 of membrane area Feed Pump On Concentrate PI2 PI1 Feed SEPRODYN Module PBP Bleed PI1 TI PI PI PI2 SEPRODYN Module FI Compressed PBP Tank...

Страница 16: ...storage vessel is needed and may require a sterile air vent filter 5 5 ADJUSTMENT OF FILTRATE FLOW At very high filtrate flow high membrane permeability there is a high potential for mechanical block...

Страница 17: ...antities and for short periods of time for cleaning purposes Before applying please consult your MANN HUMMEL WFS representative The chemical resistance of MICRODYN capillary modules is listed in the f...

Страница 18: ...ene chloride Molasses Milk Lactic acid aqueous 10 Mineral oils Mineral water commercial qual Natrium sulfite 40 Sodium hydroxide solution 2N Sodium hydroxide solution 52 Nitrobenzene Fruit juices Oleu...

Страница 19: ...must soak in the module for 30 minutes to 1 hour 6 Drain the complete system 7 Flush the system with clean water to remove residual cleaning agents 8 Repeat steps 4 7 with another cleaning solution e...

Страница 20: ...essure drop inlet pressure to outlet pressure is increasing so a pressure adjustment might be necessary 6 3 SETTINGS FOR PERIODIC BACK PULSE The tangential flow along the membrane surface reduces the...

Страница 21: ...ng pressure mm m2 bar bar bar bar C l h bar MD020 CP 2N PP 1 8 0 1 1 6 1 4 1 5 0 5 5 40 360 3 MD020 FP 2N PP 0 6 0 2 2 1 5 1 5 1 5 40 250 3 MD063 CP 2N PP 1 8 0 75 1 6 1 4 1 0 5 5 40 1440 3 MD150 CP 2...

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