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Section 1

 

Troubleshooting

1-3 

Equipment Overview 

 

The operation of the Q Series ice dispenser can be 
divided into three main operations.  They are 
Dispenser Activation, Ice Pick-Up and Ice Delivery. 

Dispenser Activation 

Dispenser activation can be accomplished with a 
number of different mechanisms. 

 

Rocking Chute (Push for Ice) Activation –

User 

pushes the Rocking Chute, which energizes a 
microswitch.  The energized microswitch engages 
the gearmotor. 

 

Room Key Card Activation –

 User places their 

hotel room key card into a slot on the dispenser.  
The room key card activates the microswitch.  The 
user then presses the Rocking Chute (Push for Ice) 
for ice dispense.  This action activates the 
gearmotor. 

 

Coin Operated Activation –

 User places one 

quarter into dispenser.  The quarter activates the 
coin mechanism.  The user then presses the 
Rocking Chute (Push for Ice) for ice dispense.  
This action activates the gearmotor. 

Ice Pick-Up 

When the customer activates the dispenser, the 
gearmotor inside the dispenser begins to turn. 

The gearmotor shaft is attached to the paddle wheel 
inside the bin of the dispenser.  As the paddle wheel 
turns it picks up ice from the dispenser bin.  The 
paddle wheel will bring the pocket containing the ice 
to the top of the travel area. 

Ice Delivery 

When the paddle wheel pocket reaches the top of its 
travel, the ice falls from the paddle wheel to the ice 
chute opening of the dispenser bin.  The bin chute 
then directs the ice to the door assembly. 

If the door closes before all the ice is dispensed, some 
ice may be held back by the door assembly.  If the 
door is open, the ice will fall through the door and the 
ice chute.  The ice chute will direct the ice into the 
customer’s container. 

Model QFA-291

 is equipped with an optional water 

valve.  When the water valve lever is pressed, water 
flows through the system to the water valve nozzle.

Gearmotor 

Removable 
front panel 

Scrap ice 
tray 

Agitator timer 

Rocking chute 

Agitator

Ice bin 

Paddle 
wheel

Q160 Dispensers 

Q300 Dispensers 

Содержание Q160

Страница 1: ...making equipment and related products With proper care and maintenance your new Manitowoc Dispenser will provide you with many years of reliable and economical performance Part Number 80 1389 3 6 04 This manual is updated as new information and models are released Visit our website for the latest manual www manitowocice com ...

Страница 2: ...this manual These notices supply helpful and important information Throughout this manual you will see the following types of procedural notices NOTE Text set off as a Note provides you with simple but useful extra information Important Important boxes serve two functions They call the operator s attention to important information They also provide the service technician with information that may ...

Страница 3: ...sembling the Dispenser Parts For Cleaning Door Removal 2 1 Cleaning the Drain Pan 2 2 Disassembling the Rocking Chute Door 2 3 Re Installing the Paddle Wheel Guard 2 6 Disassembling the Dispenser Parts for Bin Cleaning Agitator and Paddle Wheel Removal 2 7 Removal of the Gearmotor 2 9 Gearmotor Shaft Seal Replacement 2 10 Section 3 Electrical Non Adjustable Timer with Test Pins 3 1 Non Adjustable ...

Страница 4: ...Table of Contents ii THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 5: ...chine mounted to a 30 wide dispenser requires an adapter kit Locations of Model Number and Serial Number Front of Dispenser Label with Model Number and Serial Number is located behind the front panel to the right of the rocking chute Back of Dispenser A second location for the Model Number and Serial Number is on the back of the dispenser in the upper right corner Dispensers Covered in This Manual...

Страница 6: ...y coverage 1 Normal maintenance adjustments and cleaning as outlined in this manual 2 Repairs due to unauthorized modifications to the dispenser or the use of non standard parts without prior written approval from Manitowoc Ice Inc 3 Damage caused by improper installation of the dispenser electrical supply water supply or drainage or damage caused by floods storms or other acts of God 4 Premium la...

Страница 7: ... gearmotor Ice Pick Up When the customer activates the dispenser the gearmotor inside the dispenser begins to turn The gearmotor shaft is attached to the paddle wheel inside the bin of the dispenser As the paddle wheel turns it picks up ice from the dispenser bin The paddle wheel will bring the pocket containing the ice to the top of the travel area Ice Delivery When the paddle wheel pocket reache...

Страница 8: ... stay in the slot for the microswitch to remain activated Coin Operated Activation 1 User places ice bucket under ice chute 2 User places one quarter U S currency only into dispenser 3 The user then presses the Rocking Chute Push for Ice for ice dispense Pushing the ice chute activates the gearmotor Ice will dispense for up to one minute for each 25 cent activation per factory setting Important Co...

Страница 9: ...microswitch With the dispenser unplugged and the ohm meter probes on the C and NC terminals depress the microswitch lever The mere reading should display ohms Release the microswitch lever The ohm value should register continuity If the gearmotor attempts to start but fails to do so check the capacitor Use a capacitor checker according to the instructions supplied If gearmotor fails to attempt to ...

Страница 10: ...earmotor contains a stripped gear Replace the gearmotor Dispenser runs but does not dispense ice Is there any ice in the bin Is the ice in the bin proper size ice If the ice is not sufficient add additional to bin Replace ice with acceptable type Dispenser runs ice does not dispense but does congeal ice into a large ball The agitation timer should be checked See Section 3 for proper checkout proce...

Страница 11: ...seconds every four hours Adjust or replace timer if necessary See Section 3 Component Disassembly Is the ice door opening fully when the dispenser operates The ice door should open a minimum of 1 5 in 3 8 cm Adjust door to minimum or larger opening Does ice continue to dispense after the cup has been pulled away Does the gearmotor continue to run during this time Microswitch may be sticking Check ...

Страница 12: ...Troubleshooting Section 1 1 8 THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 13: ...black rubber holes in the top of the front panel of the dispenser This action releases the two clips which hold the dispenser front panel in place While applying pressure on the pen pull the front panel forward slightly so the clip in the panel does not snap back into place 3 Hold the front panel of the dispenser on both sides and tilt the panel forward The front panel will be resting on the catch...

Страница 14: ...tinued 5 Lift the front panel off the catch hooks and set the panel aside Removing the Drain Pan 1 The drain pan is visible when the front panel of the dispenser is removed 2 Slide the drain pan forward 3 Remove scrap ice if any scrap ice has accumulated Dispenser Front Panel Catch Hook ...

Страница 15: ...sanitizing solution See page 4 9 5 After cleaning place inner drain pan back into outer drain pan 6 Slide drain pan back into place Disassembling the Rocking Chute Door WARNING Unplug unit before servicing or cleaning Electric Shock Hazard 1 Remove the front panel as described on pages 4 1 and 4 2 2 Remove outer bracket Drain Pan ...

Страница 16: ... 4 Disassembling the Rocking Chute Door continued 3 Remove door lock 4 Loosen the two thumbscrews of the metal support bracket 5 Remove metal support bracket 6 Remove door 7 Remove ice chute Metal Support Bracket Metal Support Bracket ...

Страница 17: ... from the plastic paddle wheel guard retainer 9 Remove the paddle wheel guard retainer 10 Pull the stainless steel paddle wheel guard from the slot that is cut into the chute 11 and remove the paddle wheel guard retainer Paddle wheel guard Retainer Paddle wheel guard Retainer Paddle wheel guard Paddle wheel guard ...

Страница 18: ...heel guard is correctly installed the paddle wheel guard will swing outward toward the front of the chute allowing ice to flow out of the chute If incorrectly installed the paddle wheel guard will not swing outward and ice delivery is blocked Correct Installation 2 Correct Installation If you press your finger forward against the paddle wheel guard the paddle wheel guard does not swing back open I...

Страница 19: ...he way 1 Inside the dispenser rotate the agitator arm so the paddle wheel pin handle is pointing up toward the ceiling 2 Un clip the hand removable paddle wheel pin from the agitator 3 Then remove the paddle wheel pin by firmly rotating the pin and pulling upward 4 Push the agitator bar toward the back of the bin until agitator is free of the paddle wheel hub Paddle wheel pin handle Paddle wheel p...

Страница 20: ... Dispenser Parts For Bin Cleaning continued 5 Move the agitator to one side and slide the agitator forward until the rear of the agitator shaft is clear of the bushing 6 Remove the agitator from the bin area 7 Slide the paddle wheel from its shaft Bushing ...

Страница 21: ...r See pages 4 1 and 4 2 2 Remove paddle wheel pin agitator and paddle wheel See pages 4 5 and 4 6 3 Unplug the gearmotor wire 4 Turn the two removal pins toward you as shown in photo 5 Pull removal pins out to the right 6 As soon as the second pin is removed be sure to hold onto the gearmotor as it slides forward Then place the gearmotor aside Remove Pins Gearmotor Wire ...

Страница 22: ...and 4 6 3 The motor shaft seal can be replaced with the gearmotor in or out With a 7 16 nut driver remove the three bolts on the bin insulator plate 4 Remove the bin insulator plate CAUTION It is important to know which side of the bin insulator plate you are accessing the topside or the underside The topside of the bin insulator plate can be noted by an approximately two inch square of oil seal r...

Страница 23: ...down Otherwise the seal will not work and the dispenser will leak 6 Using a screwdriver pry out the shaft seal then throw the shaft seal away 7 With the convex side of the shaft seal facing up and the concave ridge side facing down snap the new shaft seal onto the bin insulator plate CAUTION Preventive maintenance note Replace the motor shaft seal once a year Shaft seal Shaft seal marks the unders...

Страница 24: ...in insulator plate back into place 9 Replace the three bolts Using a 7 16 nut driver tighten a quarter turn past tight 10 Replace the paddle wheel agitator and paddle wheel pin in the dispenser 11 Refill the dispenser or restart the ice machine 12 Restore power to the dispenser and ice machine ...

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Страница 30: ... Electrical Section 3 3 6 Wiring Diagrams 43 43 4 3 HIRUH 6HULDO 1XPEHUV 32 5 25 69 25 1 63 16 6 7 2 2 2 7 7 21 7 0 5 25 1 02725 7 8 5281 7 50 1 675 3 12 1 200 ...

Страница 31: ... Section 3 Electrical 3 7 43 43 4 3 6HULDO 1XPEHUV WR 25 1 63 16 6 7 2 2 2 7 7 21 7 0 5 25 1 02725 7 8 5281 12 1 200 ...

Страница 32: ... Electrical Section 3 3 8 43 43 4 3 IWHU 6HULDO 1XPEHUV 32 5 25 69 25 1 63 16 6 7 2 2 7 7 21 7 0 5 02725 7 8 5281 12 1 200 ...

Страница 33: ... Section 3 Electrical 3 9 43 43 4 HIRUH 6HULDO 1XPEHUV 69 25 1 63 16 6 7 2 2 2 7 7 21 7 0 5 25 1 02725 7 8 5281 7 50 1 675 3 52 1 8 12 1 200 ...

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Страница 35: ... Section 3 Electrical 3 11 43 43 4 IWHU 6HULDO 1XPEHUV 69 25 1 63 16 6 7 2 2 2 7 7 21 7 0 5 25 1 02725 5281 7 52 1 8 12 1 200 ...

Страница 36: ... Electrical Section 3 3 12 45 45 5 23 5 7 3 3 HIRUH 6HULDO 1XPEHUV 69 7 7 21 7 0 5 7 1 8 25 1 52 1 8 25 1 02725 1 2 25 1 63 16 6 7 2 3 1 5 6 7 1 12 1 200 ...

Страница 37: ... Section 3 Electrical 3 13 45 45 5 23 5 7 3 3 IWHU 6HULDO 1XPEHUV 69 7 7 21 7 0 5 7 1 8 25 1 52 1 8 25 1 02725 1 2 25 1 63 16 6 7 2 3 1 5 6 7 1 12 1 200 ...

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Страница 39: ... Section 3 Electrical 3 15 45 45 5 23 5 7 3 HIRUH 6HULDO 1XPEHUV 7 7 21 7 0 5 2 7 8 25 1 25 1 02725 1 2 25 1 63 16 6 7 2 3 1 5 6 7 1 32 5 25 69 12 1 200 ...

Страница 40: ... Electrical Section 3 3 16 4 4 2 1 23 5 7 3 3 HIRUH 6HULDO 1XPEHU 7 7 21 7 0 5 1 8 25 1 5 8 02725 63 16 6 7 2 3 1 2 1 0 1 60 6 7 1 20 2 1 0 1 60 7 0 5 52 1 0 1 0 1 2 1 20 69 12 1 200 ...

Страница 41: ... Section 3 Electrical 3 17 4 4 2 1 23 5 7 3 3 IWHU 6HULDO 1XPEHU 69 7 7 21 7 0 5 1 8 25 1 5 8 02725 63 16 6 7 2 3 1 2 1 0 1 60 6 7 1 20 2 1 0 1 60 7 0 5 52 1 0 1 0 1 2 1 20 12 1 200 ...

Страница 42: ...ctrical Section 3 3 18 4 4 2 1 23 5 7 3 HIRUH 6HULDO 1XPEHU 7 7 21 7 0 5 2 7 8 25 1 5 02725 1 2 3853 63 16 6 7 2 3 1 2 1 0 1 60 6 7 1 20 2 1 0 1 60 7 0 5 0 1 0 1 2 1 20 5 3853 32 5 25 7 7 3 1 2 69 12 1 200 ...

Страница 43: ...Section 3 Electrical 3 19 4 4 2 1 23 5 7 3 After Serial Number 0405000000 7 7 21 7 0 5 2 7 8 25 1 5 02725 1 2 3853 63 16 6 7 3 1 2 1 0 1 60 6 7 1 20 2 1 0 1 60 7 0 5 0 1 0 1 2 1 20 69 32 5 25 2 12 1 200 ...

Страница 44: ......

Страница 45: ...y time Specifications and design are subject to change without notice MANITOWOC ICE INC 2110 South 26th Street P O Box 1720 Manitowoc WI 54221 1720 Phone 920 682 0161 Service Fax 920 683 7585 Web Site www manitowocice com 2003 Manitowoc Ice Inc Litho in USA ...

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