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LIFT TRUCK MAINTENANCE INSTRUCTIONS

24

GENERAL INSTRUCTIONS

24

PLACING THE JIB SAFETY WEDGE

24

FITTING THE WEDGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
REMOVING THE WEDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

MAINTENANCE

24

MAINTENANCE LOGBOOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

LUBRICANT AND FUEL LEVELS

25

HYDRAULIC

25

ELECTRICITY

25

WELDING

25

WASHING THE LIFT TRUCK

25

TRANSPORTING THE LIFT TRUCK

25

IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME

26

INTRODUCTION

26

PREPARING THE LIFT TRUCK

26

PROTECTING THE ENGINE

26

PROTECTING THE LIFT TRUCK

26

BRINGING THE LIFT TRUCK BACK INTO SERVICE

26

LIFT TRUCK DISPOSAL

27

RECYCLING OF MATERIALS

27

METALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
PLASTICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
RUBBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
GLASS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27

ENVIRONMENTAL PROTECTION

27

WORN OR DAMAGED PARTS   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . .  27
USED OIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
USED BATTERIES  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27

647449

(30/11/2015)

MT

732/932

ST3B

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Содержание MT732ST38

Страница 1: ...eristics given at the time of its design The level of equipment of the lift truck depends on the options chosen and the country of sale According to the lift truck options and the date of sale certain...

Страница 2: ...s even the document organization that are found in this document are the intellectual property of MANITOU BF Any violation of the aforementioned may lead to civil and criminal prosecution The logos as...

Страница 3: ...1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE 647449 30 11 2015 MT 732 932 ST3B...

Страница 4: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 647449 30 11 2015 MT 732 932 ST3B...

Страница 5: ...1 2 647449 30 11 2015 MT 732 932 ST3B...

Страница 6: ...1 3 647449 30 11 2015 MT 732 932 ST3B...

Страница 7: ...ISIBILITY 10 E STARTING THE LIFT TRUCK 11 F DRIVING THE LIFT TRUCK 11 G STOPPING THE LIFT TRUCK 12 H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY 13 INSTRUCTIONS FOR HANDLING A LOAD 14 A CHOICE OF ATT...

Страница 8: ...ASHING THE LIFT TRUCK 25 TRANSPORTING THE LIFT TRUCK 25 IFTHELIFTTRUCKISNOTTOBEUSEDFORALONGTIME 26 INTRODUCTION 26 PREPARING THE LIFT TRUCK 26 PROTECTING THE ENGINE 26 PROTECTING THE LIFT TRUCK 26 BRI...

Страница 9: ...t reverse lights reverse buzzer alarm front light rear light light at the jib head etc according to the lift truck model The operator must take into account the operating conditions to define the lift...

Страница 10: ...etimelimitdefinedbytheregulations TheoperatormustholdanHGVlicence unlessgrantedanexemption The lift truck must be driven on the public highway in accordance with the instructions given in the manual s...

Страница 11: ...n the establishment with respect to the use of lift trucks and must be carried permanently by the operator The operator is not competent to authorise the driving of the lift truck by another person C...

Страница 12: ...t against excessive noise Always face the lift truck when getting into and leaving the driving seat and use the handle s provided for this purpose Do not jump out of the seat to get down Always pay at...

Страница 13: ...lift truck and the aerial line IMPORTANT Youmustconsultyourlocalelectricalagency Youcouldbeelectrocutedorseriouslyinjuredifyouoperateorparkthelifttrucktooclosetopowercables Intheeventofhighwinds dono...

Страница 14: ...does not show the correct display stop the engine and immediately carry out the necessary operations F DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT Theoperators attentionisdrawntotherisksinvol...

Страница 15: ...ncreasedifthelifttruckisladenortowingatrailer requiringextremevigilance G STOPPING THE LIFT TRUCK SAFETY INSTRUCTIONS Never leave the ignition key in the lift truck during the operator s absence When...

Страница 16: ...ESCRIPTION INSTRUMENTS AND CONTROLS Fully retract the boom and set the attachment approximately 300 mm off the ground Place the roll corrector in the central position i e the transverse axis of the ax...

Страница 17: ...entre of gravity contact your dealer For irregular loads determine the transverse centre of gravity before any movement fig B2 and set it in the longitudinal axis of the lift truck IMPORTANT Itisforbi...

Страница 18: ...IPTION INSTRUMENTS AND CONTROLS In this position the two front wheels must be off the ground E TAKING UP A LOAD ON THE GROUND Approach the lift truck perpendicular to the load with the jib retracted a...

Страница 19: ...ey will go by alternately extending and lowering the jib 1 or if necessary moving the lift truck forward 2 fig F2 Apply the handbrake and place the forward reverse selector in neutral Slightly raise t...

Страница 20: ...DWARNING DEVICE If necessary move the lift truck 3 forward fig F7 driving very slowly and carefully Place the load in a horizontal position and lay it down on the pile by lowering and retracting the j...

Страница 21: ...MPORTANT Thisoperationmustbeexceptionalandperformedwithgreatcare Raise the jib and retract the telescopes completely Set the lift truck in position in front of the elevation fig G2 moving very slowly...

Страница 22: ...oaded set the load back down in the place from which it was taken If possible lower the load without moving the lift truck Raise the jib 1 to release the load retract 2 and lower the jib 3 to set the...

Страница 23: ...gently and smoothly to minimise swinging of the load Carry the load a few centimetres above the ground max 30 cm the shortest possible jib length Do not exceed the offset indicated on the load chart I...

Страница 24: ...quaint themselves with the emplacement and operation of all control instruments prior to operating the platform Check before use that the platform has been correctly assembled and locked onto the lift...

Страница 25: ...cult Largerwavesforming whitecapseverywhere somespray 7 Neargale 28 33 50 61 13 9 17 1 Whole trees in motion inconvenience felt whenwalkingagainstthewind Sea heaps up white foam from breaking waves be...

Страница 26: ...cessible place The user must ensure that the instruction manual is accessible at all times and that operators have read and understood it INSTRUCTIONS Take up position in a stable place with no risk o...

Страница 27: ...Place the safety wedge 1 on the rod of the lifting cylinder and secure with the rod 2 and the pin 3 Slowly lower the jib then stop the hydraulic movements before it comes into contact with the wedge R...

Страница 28: ...y before working on the electrical circuit WELDING Disconnect the battery before any welding operations on the lift truck When carrying out electric welding work on the lift truck connect the negative...

Страница 29: ...the cold after charging it to a maximum Block the outlet with waterproof adhesive tape Remove the drive belts and store them in a safe place Disconnect the engine cut off solenoid on the injection pu...

Страница 30: ...able granules GLASS Glass items can be removed and collected for processing by glaziers ENVIRONMENTALPROTECTION By entrusting the maintenance of your lift truck to the MANITOU network the risk of poll...

Страница 31: ...1 28 647449 30 11 2015 MT 732 932 ST3B...

Страница 32: ...2 1 2 DESCRIPTION 647449 30 11 2015 MT 732 932 ST3B...

Страница 33: ...2 2 647449 30 11 2015 MT 732 932 ST3B...

Страница 34: ...LIFTTRUCK 10 CHARACTERISTICS MT732ST3B 14 CHARACTERISTICS MT932ST3B 16 TIRES 18 DIMENSIONSANDLOADCHART MT732ST3B 20 DIMENSIONSANDLOADCHART MT932ST3B 22 VISIBILITYMT732ST3B 24 VISIBILITYMT932ST3B 26 IN...

Страница 35: ...clare que cette machine Declares that this machine 7 Est conforme aux directives suivantes et leurs transpositions en droit national Complies with the following directives and their transpositions in...

Страница 36: ...Parei kia kad is renginys 7 Atitinka toliau nurodytas direktyvas ir nacionalinius teis s aktus perkeltas j nuostatas 8 IV priedas d l ma in 9 Sertifikato Nr 10 Paskelbtoji staiga 15 suderintus standar...

Страница 37: ...ulicoil 4 234797 Airconditioning option 5 256513 Boomelectricalpredisposition option 6 296998 Maniscopicsafetyinstruction 7 234805 Hydrauliccouplinginstruction 8 250707 Fanreversal option 9 305405 Die...

Страница 38: ...52501046 Anti freeze 2 259398 Water dieselseparator 3 52505436 Enginefuse 259398 FUEL WATER SEPARATOR FUEL 2 K23 K21 30A 5A F44 F41 F42 F43 80A F49 F48 F47 60A 30A F46 F45 15A pump Fuel N 52505436 Di...

Страница 39: ...45 2 90 1250kg 1500kg 2000kg 2500kg 3200kg 2800kg 0 5m SUIVANT NORME EN 1459 annexe B N 241089 MT732 MT X732 3 0 10 20 30 40 50 60 63 13 10 9 8 7 6 5 4 3 2 1 0m 1 7 6 5 4 3 2 1 0m 4 75 3 60 2 40 1 44...

Страница 40: ...W Capacit nominale Rated capacity Capacit nominale Capacidad nominal kg Effort vertical maxi sur crochet de remorquage Maximum vertical force on trailer hook Sforzo verticale massimo sul gancia di tra...

Страница 41: ...MANITOU Part no Serial No MANITOU BF 44158 ANCENIS CEDEX FRANCE N 295449 MODELE MODEL MODELLO MODELO SERIE SERIES Ann e de fabrication Year of manufacture Anno di fabbricazione A o de fabricaci n N de...

Страница 42: ...1 FRONTAXLE Type Serial No MANITOU Part no REARAXLE Type Serial No MANITOU Part no CAB Type Serial No BOOM MANITOU Part no Date of manufacture FRAME Lift truck serial no 647449 30 11 2015 MT 732 932 S...

Страница 43: ...241415 MODELE N dans la s rie Ann e fabrication Masse vide C d G Tablier Cap Nominale Pression de service AVERTISSEMENT RESPECTEZ LA CAPACITE DE L ENSEMBLE CHARIOT ET EQUIPEMENT kg A vide En charge mm...

Страница 44: ...2 13 647449 30 11 2015 MT 732 932 ST3B...

Страница 45: ...ANCE Size 400 80 24A325162A8ATG Pressure bar 3 ELECTRIC CIRCUIT Battery STANDARD 12V 180Ah 900AEN OPTION Alternator 12V 120A Type ISKRAAAK3869 Starter 12V 4kW Type ISKRAAZF4302 BRAKE CIRCUIT Service b...

Страница 46: ...ement for lift truck in standard configuration on flat ground exceptparticularconditions Front unladen 1 km h 4 5 2 km h 7 3 3 km h 15 4 km h 25 Rear unladen 1 km h 4 5 2 km h 7 3 3 km h 15 4 km h 25...

Страница 47: ...ANCE Size 400 80 24A325162A8ATG Pressure bar 3 ELECTRIC CIRCUIT Battery STANDARD 12V 180Ah 900AEN OPTION Alternator 12V 120A Type ISKRAAAK3869 Starter 12V 4kW Type ISKRAAZF4302 BRAKE CIRCUIT Service b...

Страница 48: ...ent for lift truck in standard configuration on flat ground exceptparticularconditions Front unladen 1 km h 4 5 2 km h 7 3 3 km h 15 4 km h 25 Rear unladen 1 km h 4 5 2 km h 7 3 3 km h 15 4 km h 25 St...

Страница 49: ...70R24XMCL159A8TUBELESS 3 4 1600 4500 2200 850 400 80 24156A8INDPOWERCL TUBELESS 3 15 5R25XHATUBELESS 3 5 DUNLOP 14 9X24T35STABILARGE18PR 3 4 400 70 20T37150B14PRTUBELESS 3 25 405 70 24MPTSPT9168A2 152...

Страница 50: ...94 3 33 377 1353 4600 12 14 3 41 379 1348 460 70R24IT520152A8TUBELESS 3 3 850 8 50 2 24 100 380 1000 8 53 2 23 117 449 1600 8 65 2 25 185 710 1750 8 57 2 31 204 758 2200 9 44 2 47 233 890 2250 9 51 2...

Страница 51: ...2050 F1 mm 2050 G mm 450 G1 mm 435 G2 mm 435 I mm 742 J mm 890 K mm 1260 L mm 45 N mm 1715 O mm 125 P2 38 P3 53 R mm 3747 S mm 6675 T mm 3519 U1 mm 2299 U2 mm 2488 V mm 4829 V1 mm 1310 V2 mm 3954 W m...

Страница 52: ...3 2 1 0m 8 7 6 5 4 3 2 1 0m 6 90 4 16 3 60 2 10 1 45 2 90 1250kg 1500kg 2000kg 2500kg 3200kg 2800kg 0 5m SUIVANT NORME EN 1459 annexe B N 241089 MT732 MT X732 3 0 10 20 30 40 50 60 63 647449 30 11 20...

Страница 53: ...2050 F1 mm 2050 G mm 450 G1 mm 435 G2 mm 435 I mm 742 J mm 890 K mm 1260 L mm 45 N mm 1715 O mm 125 P2 38 P3 53 R mm 3550 S mm 7616 T mm 3519 U1 mm 2299 U2 mm 2488 V mm 4829 V1 mm 1310 V2 mm 3757 W m...

Страница 54: ...5 4 3 2 1 0m 4 75 3 60 2 40 1 44 6 10 6 58 2 95 1 90 5 40 4 20 500kg 600kg 800kg 1000kg 1200kg 1500kg 2000kg 2500kg 3200kg 0 5m SUIVANT NORME EN 1459 annexe B N 241090 MT932 61 5 60 50 40 30 20 10 0 5...

Страница 55: ...LADEN D VISIBILITY DESCRIPTIONANDADJUSTMENTOFREAR VIEWMIRRORS 1 LEFT REAR VIEW MIRROR 2 MAIN RIGHT REAR VIEW MIRROR 3 CENTRAL RIGHT REAR VIEW MIRROR 4 UPPER RIGHT REAR VIEW MIRROR 5 REAR REAR VIEW MI...

Страница 56: ...E D B C DIRECTAND ORINDIRECTVISIBILITYBLINDSPOTZONES In accordance with EN15830 the two diagrams indicate blind spot zones on the visibility test circle r 12m and the 1m rectangular zone around the l...

Страница 57: ...LADEN D VISIBILITY DESCRIPTIONANDADJUSTMENTOFREAR VIEWMIRRORS 1 LEFT REAR VIEW MIRROR 2 MAIN RIGHT REAR VIEW MIRROR 3 CENTRAL RIGHT REAR VIEW MIRROR 4 UPPER RIGHT REAR VIEW MIRROR 5 REAR REAR VIEW MI...

Страница 58: ...m3 1000 50 r 12 m 9 5 m 45 45 A F E D B C DIRECTAND ORINDIRECTVISIBILITYBLINDSPOTZONES In accordance with EN15830 the two diagrams indicate blind spot zones on the visibility test circle r 12m and the...

Страница 59: ...2 28 INSTRUMENTS AND CONTROLS 11 12 16 24 30 31 32 21 33 33 6 34 35 38 39 6 36 22 23 20 1 3 4 5 6 7 8 9 10 13 14 17 18 19 20 22 23 25 26 26 27 28 29 40 2 26 26 15 43 647449 30 11 2015 MT 732 932 ST3B...

Страница 60: ...FILES 21 LEVEL INDICATOR 22 HEATER CONTROL 23 AIR CONDITIONING CONTROLS AIR CONDITIONING OPTION 24 CAB VENTILATION FILTER 25 WINDSCREEN DEMISTER VENTS 26 HEATING VENTS 27 BRAKE OIL AND WINDSCREEN WAS...

Страница 61: ...seat Tour the knob 1 according to the desired height clockwise to rise anti clockwise to lower ensuring that the green indicator lamp 2 remains visible If indicator lamp 2 is red re adjust the height...

Страница 62: ...with a trailer it is advised to use the horizontal shock absorber The driver s seat is thus better able to absorb jerks in the direction of travel Swing lever 3 downwards to block the horizontal damp...

Страница 63: ...ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted to suit the individual Press the left hand button while pushing on the seat or relaxing pressure on the seat to find a comfortabl...

Страница 64: ...may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean To clean or change the cushions simply remove them from the seat frame Avoid wetting the c...

Страница 65: ...ngine ENGINE PREHEATING FAULT INDICATOR LIGHT If the indicator lamp lights up on or flashes while the lift truck is in operation a diagnostic fault has been detected The lift truck will operate in red...

Страница 66: ...or lamp remains lit for a few seconds then goes out when the correct engine oil pressure is reached The full engine power is then available ENGINE WATER LEVEL WARNING INDICATOR LAMP If the indicator l...

Страница 67: ...en Tosetthetime shortpresstoincrementthevalueorholddown tomovetothenextnumber Dailyhourmeterscreen Resettozero Enginefaultscreen Faultcodedisplay ECUfaultscreen Faultcodedisplay Instantaneousconsumpti...

Страница 68: ...ck is at the authorized limit of longitudinal stability The alarm sounds with a very fast intermittent sound All AGGRAVATING hydraulic movements are cut off Cut off may be preceded by an automatic slo...

Страница 69: ...s function is disconnected D DISABLING AGGRAVATING HYDRAULIC MOVEMENT CUT OFF IMPORTANT Remainveryvigilantduringthisoperation Theonlyinformationavailabletotheoperatoristhelifttruck sdynamic stability...

Страница 70: ...fromanenginewatertemperatureof40 C Bewareoftheriskofsplashesintheeyes Position 1 The help screen comes on for 3 seconds the indicator lamp is lit the fan operates in self cleaning mode for a few secon...

Страница 71: ...you cut off all the hydraulic movements The indicator lamp shows when it is in use S ATTACHMENT EASY HYDRAULIC CONNECTION OPTION See 2 DESCRIPTION DESCRIPTION AND USE OF THE OPTIONS T TELESCOPE SUSPEN...

Страница 72: ...8 FRONTANDREARWINDSCREENWIPERSWITCH FRONT WINDSCREEN WIPER A Front windscreen wiper off B Front windscreen wiper low speed setting C Front windscreen wiper high speed setting D Front windscreen wiper...

Страница 73: ...25A OPTION F15 Hydraulic movement control unit 20A F16 Diagnostic plug 5A Ventilation heating relay control 5A F17 OPTION Self cleaning fan 10A OPTION MODCOD MODCL Anti theft system 10A F18 Front wor...

Страница 74: ...Lights horn and indicator lights switch 25A F31 Starter relay 5A F32 Diagnostic plug 5A Hydraulic movement control unit 5A Driver presence switch 5A F33 Control panel power supply 2A RELAYS K0 OPTION...

Страница 75: ...whichcouldleadtoseriousdamage tothetransmission itisessentialtostopandchangetheworkingconditionsifthetransmissionoiltemperatureindicatorlampcomeson Thispoorchoicemayalsoresultinareductioninthelifttruc...

Страница 76: ...INDICATOR LAMPS IMPORTANT Beforeselectingoneofthethreepossiblesteeringpositions bringall4wheelsintoalignmentwiththelifttruckaxis Neverchangethesteeringmodewhilstdriving These green lamps come on to i...

Страница 77: ...accumulator NOTE When driving on the road it is highly recommended mandatory in Germany that you cut off all the hydraulic movements see 2 DESCRIPTION 6 SWITCHES A Lifting and tilting control lever B...

Страница 78: ...ning unit to be switched on HEATING MODE The controls must be adjusted in the following way C Control with pilot light off B At the required temperature A At the desired speed 1 2 or 3 AIR CONDITIONIN...

Страница 79: ...ORUPPERHALF DOOR 30 UNLOCKINGBUTTONFORUPPERHALF DOOR 31 HANDLEFORREARWINDOWOPENING EMERGENCY EXIT Use the rear window as an emergency exit in the event that it is impossible to leave the cab by the do...

Страница 80: ...when soldering for example IMPORTANT Operatethebatterycut offnolessthan30secondsafterturningofftheignitionwiththeignitionkey 36 CIGARETTELIGHTER For 12 V appliance and max amperage 10A 34 ROOFLIGHT 3...

Страница 81: ...cket 1 41 REARLIGHTS A Left rear indicator B Left rear stoplight C Left rear headlight D Left rear reverse light E Left rear fog light F Right rear fog light G Right rear reverse light H Right rear he...

Страница 82: ...2 51 647449 30 11 2015 MT 732 932 ST3B...

Страница 83: ...1 TOWINGPIN IMPORTANT Becarefulnottogetyourfingerscaughtorcrushedduringthisoperation Donotforgettoputpinbackinplace Whenuncoupling makesurethatthetrailerissupportedindependently COUPLING AND UNCOUPLI...

Страница 84: ...trailer position the lift truck as close as possible to the trailer ring Apply the handbrake on and switch off the engine ON THE FIXED PIN Remove pin 1 remove rod 2 and raise latch 3 Insert or remove...

Страница 85: ...l and re enter the code in full If you wait more than 5 seconds between key presses or do not complete entering the code the anti theft system will be reactivated and the red indicator will flash 2 MO...

Страница 86: ...t circuit hydraulic pressure Connect or disconnect the rapid connectors of the hydraulic attachment see 4 OPTIONALATTACHMENTSFORUSEWITHTHERANGE PICKINGUPTHEATTACHMENTS 5 ATTACHMENTHYDRAULICCONTROLFORC...

Страница 87: ...C AND TRANSMISSION CUT OFF CONTROLS 9 HEADTELESCOPEELECTROVALVE Enables use of two hydraulic functions on the attachment circuit IMPORTANT Foreaseofconnectionofthequick releasecouplers decompressthehy...

Страница 88: ...button 5 and push button 3 forward to lock the attachment and backward to release it HYDRAULIC ATTACHMENT Set switch 2 to position B indicator lamp on Hold down button 5 and operate button 3 forwards...

Страница 89: ...rtsaregivenforusewithoutforksandwithout attachments 12 EXTERIORDRAIN BACK Enables connection of a hydraulic attachment for which drain back is required N 265284 Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg...

Страница 90: ...2 59 14 ANGULARSECTORONBOOM The angular sector displays the boom angle and thus improves the reading of the load charts 647449 30 11 2015 MT 732 932 ST3B...

Страница 91: ...2 60 647449 30 11 2015 MT 732 932 ST3B...

Страница 92: ...3 1 3 MAINTENANCE 647449 30 11 2015 MT 732 932 ST3B...

Страница 93: ...3 2 647449 30 11 2015 MT 732 932 ST3B...

Страница 94: ...SERVICINGSCHEDULE 8 A DAILYOREVERY10HOURSOFSERVICE 10 B EVERY50HOURSSERVICE 14 C EVERY250HOURSOFSERVICE 20 D EVERY500HOURSOFSERVICEOREVERYYEAR 22 E EVERY1000HOURSOFSERVICEOREVERYTWOYEARS 26 F EVERY200...

Страница 95: ...RTSFORMAINTENANCEOPERATIONS YOUBENEFITFROMOURKNOW HOW Through its network MANITOU provides the user with Know how and competence The guarantee of high quality work Original replacement parts Help with...

Страница 96: ...R Part number 799967 Change 1000 H TURBO 2 SELF CLEANING PRE FILTER OPTION Part number 266360 turbo FUEL TANK BREATHER Part number 266219 Change 1000 H TRANSMISSION GEAR BOX OIL FILTER Part number 561...

Страница 97: ...PICJ4 15W40 20W50 40 C 30 20 10 0 10 20 30 40 50 C COOLING CIRCUIT 20 5Litres COOLINGLIQUID 35 C 40 C 30 20 10 0 10 20 30 40 50 C FUEL TANK 120Litres DIESELFUEL TRANSMISSION ORGANSTOBELUBRICATED CAPAC...

Страница 98: ...C 30 20 10 0 10 20 30 40 50 C REAR WHEEL REDUCTION GEAR PIVOTS REAR AXLE OSCILLATION MANITOUGREASEBLUEMULTI PURPOSE PACKAGING OIL PRODUCT PACKAGING PARTNUMBER 1LITRE 2LITRES 5LITRES 20LITRES 55LITRES...

Страница 99: ...N Fueltankbreather 3 27 R I C enginesilentblocks C 3 I C enginerates C 3 Valvesclearances C C 3 Coolingliquid 3 30 V Safetydryairfiltercartridge 3 31 R Radiator C 3 Waterpumpandthethermostat C 3 Alter...

Страница 100: ...oning OPTION 3 32 N C ELECTRICITY Longitudinalstabilitylimiterandwarningdevice 3 12 35 C C XXX Conditionofwiringharnessandcables C 3 Lightsandsignals C 3 Warningindicators C 3 Frontheadlights 3 36 A B...

Страница 101: ...quid thenchangethecoolingcircuitliquidassoonaspossible see 3 MAINTENANCE F1 COOLINGLIQUID Open the engine bonnet The liquid must be at the MAXIMUM level on the expansion tank 1 If necessary add coolin...

Страница 102: ...the tank IMPORTANT Whencleaning takecarenottoletimpuritiesintothedryairfilter Loosen nut 1 remove cover 2 and empty the tank Clean the pre filter unit with a clean dry cloth and reassemble the unit A...

Страница 103: ...dprogressestostage3 TESTNOTOK Beeps twice fault indicator lamp comeson Exittestmode Gotostage4 STEP 3 3 2 1 First and second green LEDs continuouslylit ThirdgreenLEDflashing Testbuttonlit Lowertheboom...

Страница 104: ...3 13 647449 30 11 2015 MT 732 932 ST3B...

Страница 105: ...the disassembly and reassembly of the cartridge see 3 MAINTENANCE E1 DRY AIR FILTER CARTRIDGE Clean the filter cartridge using a compressed air jet max pressure 3 bar directed from the top to the bott...

Страница 106: ...CE E6 GEAR BOX OIL Visually check that there is no leakage or seepage of oil in the transmission B4 TYREPRESSUREANDWHEELNUTTORQUES CHECK IMPORTANT Checkthattheairhoseiscorrectlyconnectedtothetirevalve...

Страница 107: ...tors 3 Lubricator of the tilt cylinder foot axle 1 lubricator 4 Lubricator of the tilt cylinder head axle 1 lubricator 5 Lubricator of the lifting cylinder foot axle 1 lubricator 6 Lubricator of the l...

Страница 108: ...n level ground IMPORTANT Ifthebrakeoillevelisabnormallylow consultyourdealer Loosen screw 1 and lift up the brake fluid and windscreen washer tank access panel 2 The level is correct when it is at the...

Страница 109: ...casing B10 CONDENSERCORE AIRCONDITIONINGOPTION CHECK CLEAN IMPORTANT Inapollutingatmosphere cleantheradiatorcoreeveryday Donotuseawaterjetorhigh pressuresteamasthis coulddamagethecondenserfins Remove...

Страница 110: ...3 19 647449 30 11 2015 MT 732 932 ST3B...

Страница 111: ...KE CHECK ADJUST Place the lift truck on level ground with the rated load in the transport position Check the tightening adjustment by locking the parking brake in position A Pull on the lift truck rea...

Страница 112: ...TENANCE LUBRICANTS AND FUEL through the filler port 2 Refit and tighten the level plug 1 tightening torque 34 to 49 N m C6 FRONTANDREARWHEELREDUCTIONGEAROILLEVEL CHECK Place the lift truck on level gr...

Страница 113: ...drained properly REPLACEMENT OF THE FILTER Unscrew and discard the engine oil filter 6 together with its seal Clean the filter bracket with a clean lint free cloth Lightly grease the new seal before r...

Страница 114: ...ating the hydraulic control IMPORTANT Thoroughlycleantheoutsideofthefilteranditssurroundingsbeforeanyoperationtopreventanyriskofpolluting thehydraulicsystem Tightenthebodyofthefilterexclusivelybyhanda...

Страница 115: ...d the differential oil still warm IMPORTANT Disposeofthedrainoilinanecologicalmanner Place a container under the drain plugs 1 and unscrew them Remove level plug 2 and filling plug 3 to ensure that th...

Страница 116: ...3 25 647449 30 11 2015 MT 732 932 ST3B...

Страница 117: ...indicator on the filter Before mounting check the condition of the new cartridge see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Insert the cartridge within the axis of the filter and push it home pre...

Страница 118: ...AN E5 FUELTANKBREATHER CHANGE Place the lift truck on level ground with the engine stopped IMPORTANT Whilecarryingouttheseoperations donotsmokeorapproachwithaflame Nevertrytocarryoutweldingoranyothero...

Страница 119: ...and set aside the O ring joint and sealing washer Allow the rest of the oil to drain away Remove and clean the strainer using a compressed air jet Clean the magnetic section on the plate Refit the ass...

Страница 120: ...ce a container under the drain plug and unscrew the plug Let the oil drain fully Place the drain port in position B i e in a level port Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL through l...

Страница 121: ...he container and screw the hose fully to the drain connector 2 Remove filler plug 4 from the expansion tank and fully open the heating control to ensure proper emptying Let the cooling circuit drain e...

Страница 122: ...AN F7 HYDRAULICFLUIDTANKFILTERCAP REPLACE F8 DISTRIBUTORCONTROLHEADFILTER REPLACE Place the lift truck on level ground with the engine stopped and the boom retracted and lowered as far as possible IMP...

Страница 123: ...OPTION CLEAN CHECK CLEANING CONDENSER AND EVAPORATOR COILS CLEANING CONDENSATE TRAY AND RELIEF VALVE COLLECTING COOLANT TO REPLACE FILTER DRIER REFILLING WITH COOLANT AND CHECKING THE THERMOSTATIC CO...

Страница 124: ...remove the belt Remove the alternator belt 4 NOTE Take advantage of belt removal to check the correct operation of the pulleys and bearings noise rubbing play etc REFITTING THE BELT Refit a new alter...

Страница 125: ...he axle opposite to the wheel to be changed Loosen the nuts of the wheel to be changed Place the jack under the flared axle tube as near as possible to the wheel and adjust the jack Raise the wheel un...

Страница 126: ...dTEST buttons TwobeepswillsoundandalltheLEDswillflashtwicetoconfirmthestartoftheprocedure STEP2 1 Anaudiblebeep FirstgreenLEDflashing Testbuttonflashing Withoutattachments Carriagetiltedfullybackwards...

Страница 127: ...nearanakedflame Workinawell ventilatedarea Intheeventofelectrolytebeingspilledontotheskinorsplashedintheeyes rinsethoroughlywithcoldwaterfor 15minutesandcalladoctor Remove the protective casing and th...

Страница 128: ...nto account the position of the lift truck center of gravity for lifting A 1470mm B 1090mm MT732ST3B A 1450mm B 1110mm MT932ST3B Place the hooks in the fastening points 1 provided 3 37 1 1 1 B A 64744...

Страница 129: ...tationoftheturboshaft withoutlubricationwhentransportingthevehicle LOADING THE LIFT TRUCK Block the wheels of the platform Attach the loading ramps to the platform in such a way as to give the shallow...

Страница 130: ...4 1 4 O P T I O N A L ATTACHMENTS FOR USE WITH THE RANGE 647449 30 11 2015 MT 732 932 ST3B...

Страница 131: ...4 2 647449 30 11 2015 MT 732 932 ST3B...

Страница 132: ...3 TABLE OF CONTENTS 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE INTRODUCTION 5 PICKINGUPTHEATTACHMENTS 6 TECHNICALSPECIFICATIONSOFATTACHMENTS 8 ATTACHMENTSHIELDS 13 647449 30 11 2015 MT 732 932 ST3...

Страница 133: ...4 4 647449 30 11 2015 MT 732 932 ST3B...

Страница 134: ...heattachmenthavinglesscapacitythanthelifttruck neverexceedthislimit Some particular uses require the adaptation of the attachment which is not provided in the price listed options Optional solutions e...

Страница 135: ...riage under the locking tube of the attachment slightly lift the boom incline the carriage backwards in order to position the attachment fig C Lift the attachment off the ground to facilitate locking...

Страница 136: ...esurethattherapidconnectorsarecleanandprotecttheholeswhicharenotused withthecapsprovided Take the locking pin and the clip on the bracket fig A and lock the attachment fig D Do not forget to refit the...

Страница 137: ...1040DL TFF35MT 1300DL PARTNUMBER 751543 751544 Rated capacity 3500kg 3500kg Side shift 2x100mm 2x100mm Width 1040mm 1300mm Weight 345kg 375kg FLOATING FORK PARTNUMBER 415801 Section 125x45x1200mm Wei...

Страница 138: ...AGE PFB35N1260DL PFB35N1580DL REFERENCE 52000101 52000102 Rated capacity 3150kg 3150kg Side shift 2x100mm 2x100mm Width 1260mm 1580mm Weight 175kg 300kg STANDARDIZED TILTING FORK CARRIAGE LOAD BACK RE...

Страница 139: ...capacity 904l 990l Width 2250mm 2450mm Ground 390kg 410kg CLAMSHELL BUCKET REMOVABLE AND REVERSIBLE BLADE CBR1000L2450LDR PARTNo 52000370 Rated capacity 990l Width 2450mm Ground 441kg MULTIPURPOSE BUC...

Страница 140: ...205kg 220kg CONCRETE BUCKET WITH SPOUT ADAPTABLE ON FORKS BBG500S4 BBHG500S4 PARTNUMBER 654411 751464 Rated capacity 500l 1300kg 500l 1300kg Width 1100mm 1100mm Weight 220kg 235kg SPOUT BUCKET ADAPTA...

Страница 141: ...210kg CRANE JIB WITH WINCH PT600MTS6 REFERENCE 708538 Rated capacity 600kg Weight 288kg 15 15 MULTI DIRECTIONAL CRANE JIB PO600L2500 PO1000L1500 PO2000L1000 REFERENCE 784641 784642 784643 Rated capaci...

Страница 142: ...4 13 BOOM CRANE JE6000 600 REFERENCE 939995 Rated capacity 600kg Weight 182kg BOOM CRANE WITH BIG BAG HBB1500 2400 REFERENCE 931627 Rated capacity 2400kg Weight 186kg 647449 30 11 2015 MT 732 932 ST3B...

Страница 143: ...hatthewidthoftheprotectoryouchooseislessthanorequaltothewidthofthebucket PARTNUMBER 206734 206732 206730 Width 1375mm 1500mm 1650mm PARTNUMBER 235854 206728 206726 Width 1850mm 1950mm 2000mm PARTNUMBE...

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