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Gas hot-air heater MONZUN  

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  instalation, operation instractions and maintenance manual  

16  

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EN

Gas valve and venturi tube removal:

1.  Disconnect the MONZUN heater from the electrical network and 

close the gas supply. 

2.  Remove the door of the burner box. 
3.  Disconnect the internal gas hose. 
4.  Remove the control automatic from the gas valve. 

5.  Disassemble the Venturi with the gas valve (2 M6 screws with 

4 mm hex). 

6.  Remove the gas valve from the Venturi tube (3 M6 screws with 

4 mm hex). 

7.  Install in the reverse order and perform a leak test and check the 

function of the device.

Venturi tube adjustment after replacement:

This is a pre-setting of a mixture that is easy to ignite. 
1.  Install the Venturi tube to the gas valve and then together to the 

burner fan. 

2.  Completely close the richness adjusting screw = tighten as far as it 

will go, then loosen the number of turns according to the 

Tab.  10.

ADJUSTMENT ACCORDING TO THE FLUE ANALYZER IS ABSOLUTELY NECESSARY!

Monzun [kW]

Fuel

Venturi tube

Number of revolutions of adjusting screw 

from fully closed = enable

15, 20

G20 (natural gas)

203

6.5

G25 (natural gas)

7.5

G30/G31 (propane-butane)

3

30, 40

G20 (natural gas)

202

5.5

G25 (natural gas)

6.5

G30/G31 (propane-butane)

2

50, 60

G20 (natural gas)

201

5

G25 (natural gas)

6

G30/G31 (propane-butane)

1.5

Tab  10:

 Pre-setting the richness of the mixture after replacing the venturi tube

Air fan removal:

1.  Disconnect the MONZUN heater from the electrical network and 

close the gas supply. 

2.  Remove the door of the burner box. 

3.  Disconnect the air fan cable from the terminal box. 
4.  Remove the air fan from the fan carrier. 
5.  Install in reverse order and check the function of the device.

Conversion to another type of fuel

Conversion of MONZUN heaters to other fuels may only be carried out by a service technician authorized by MANDÍK, a   s ,  

who will then put the heater back into operation 

Necessary equipment:

•  Flue gas analyser 
•  Computer with Honeywell ESYS software and cable for connec-

tion to the control automatics 

•  Screwdriver to adjust the richness of the mixture 

When converting to a different fuel, no parts are replaced, the re-

building consists in setting the appliance to a new fuel.

Necessary equipment:

1.  Setting the burner fan speed to the respective fuel, see 

Tab. 6 – 

Tab. 8

. The speed setting is performed from the computer using 

Honeywell ESYS software. The computer is connected with con-

trol automatics by Honeywell DI100001U cable. The heater must 

be connected to the power supply to set the speed.

2.  The fuel/air richness is adjusted by the adjusting screw on the 

bottom of the Venturi tube. By loosening the screw, the fuel is 

added to the mixture, and the fuel goes away by tightening. The 

adjusting screw has a right-hand thread.

When adjusting the richness of the mixture, first perform a pre-ad-

justment on the heater switched off, and after switching on the heat-

er and igniting the burner, adjust the richness of the mixture using 

the flue gas analyser to the values in 

Tab. 6 – Tab. 8

.

Содержание MONZUN

Страница 1: ...GAS HOT AIR HEATER MONZUN 143 17 Revision 8 Valid from 1 4 2023 INSTALATION OPERATION INSTRACTIONS AND MAINTENANCE MANUAL...

Страница 2: ...s hot air heater MONZUN instalation operation instractions and maintenance manual 2 EN EN The producer reserves the right for innovations of the product For actual product information see www mandik c...

Страница 3: ...pply 12 OPERATION AND MAINTENANCE 13 Commissioning 13 Decommissioning 13 Maintenance 14 Failures and their elimination 14 INSTALLATION AND DISASSEMBLY OF COMPONENTS 15 Conversion to another type of fu...

Страница 4: ...heated air flow is forced by an axial fan Due to the high efficiency it is necessary to install a condensate drain from the chimney unless it is otherwise addressed in special cases Description of fu...

Страница 5: ...burner ignition failure or flame extinguishing C Running light orange presence of flame D Over temperature light red exchanger overheating failure E Emergency thermostat deblocking button hidden butt...

Страница 6: ...ransport package kg 81 106 136 Design K heater weight kg 53 72 93 Tab 1 Dimensions and weights of MONZUN heaters Versions MONZUN heaters are available in these designs For horizontal mounting design Z...

Страница 7: ...8 2 66 3 14 4 09 4 95 G30 butane kg h 1 3 1 73 2 55 3 02 3 91 4 76 Gas consumption at minimal power G20 ZP m3 h 1 3 1 3 2 42 2 42 3 78 3 78 G25 ZP m3 h 1 64 1 64 2 88 2 88 4 51 4 51 G31 propane kg h 0...

Страница 8: ...ting status heater settings in the production plate are compatible Main conditions of electrical power supply are compatible with electrical data on the label The temperature of the flue gas at the ou...

Страница 9: ...llation Connection of heaters with output power up to 50 kW is solved according to EN1775 Gas supply gas pipelines in buildings op erational requirements connection of heaters over 50 kW is solved acc...

Страница 10: ...tection of the device is IP 00 there is a risk of electric shock FLUE EXHAUST AND COMBUSTION AIR SUPPLY Flue gas discharge is forced through a flue outside the building The appliance is classified in...

Страница 11: ...0 DN 100 6 9 14 27 57 62 19 21 10 60 DN 100 9 11 17 32 70 80 25 28 13 DN 125 5 6 9 16 36 42 13 15 8 Tab 4 Pressure losses of flue gas exhaust and combustion air supply components aluminium system MONZ...

Страница 12: ...ustion air supply Pic 10 Vertical installation Flue exhaust through the roof with separate air intake Pic 11 Vertical installation Flue exhaust through the roof by coaxial chimney Pic 12 Horizontal in...

Страница 13: ...tch on of heating With repeated pushing of left button select the heating mode and the comfort mode If the room temperature is lower than the set comfort one the heater switches on In case the set com...

Страница 14: ...ioning failures result from poor cable instal lation which can lead to damage to the controller 230 V between phase L1 and neutral conductor N 230 V between phase L1 and a protective conductor PE 0 V...

Страница 15: ...network and close the gas supply 2 Remove the door of the burner box 3 Disconnect the internal gas hose 4 Disconnect the cable connectors from the burner fan 5 Disassemble the burner assembly 6 Instal...

Страница 16: ...t the MONZUN heater from the electrical network and close the gas supply 2 Remove the door of the burner box 3 Disconnect the air fan cable from the terminal box 4 Remove the air fan from the fan carr...

Страница 17: ...ichness of the mixture check the heater function especially the cold starts A Control automatic reset button B Control automatic C Gas valve D Venturi tube E Mixture adjustment screw F Place for check...

Страница 18: ...and heater wiring are electrical waste The heater shell is a lightweight 27 grade steel waste The exchanger burner and burner extension are alloyed steel waste class 025 CONTROL Wiring diagram MONZUN...

Страница 19: ...ontrol connection Pic 17 Wiring diagram of MONZUN 50 60kW heaters Control box MMS control box is used to control gas air heaters MONZUN It in cludes a room thermostat Siemens RDG160T that is used to c...

Страница 20: ...up to three heaters on top of each other They are transported with covered vehicles During transport heat ers must be protected against mechanical damage and weathering There must be no vibration and...

Страница 21: ...SORIES Mixing chamber Mixing chamber is intended for mixing of outdoor and circulating air It consists of a body made of galvanized sheet metal and three louvers flaps designed to adjust the selected...

Страница 22: ...er voltage AC 24 V 50 Hz Power input in operation in stand by 2 5 1 5 W Dimensioning 5 VA Imax 8 3 A 5 ms Control signal DC 0 10 V Ri 100 k Adjustment time 150 s Operating temperature min max 30 50 C...

Страница 23: ...ottom panel Note The heater must not be in collision with the flue gas outlet and the gas supply Pic 23 Swivel console Roof section The roof section is designed to be installed in the roof opening ser...

Страница 24: ...heet metal Pic 25 Roof warhead MONZUN kW Dimensions mm Weight kg F AF H N 15 20 560 900 590 252 27 30 40 50 60 710 1 100 650 227 37 Tab 15 Dimensions of roof warhead Passage part The passage part is d...

Страница 25: ...tion louver PDZM blind is designed to terminate the passage part on the outside wall Characteristic dimension F F Made of galvanized sheet metal Pic 27 Rain protection louver PDZM MONZUN kW Dimensions...

Страница 26: ...al heating power output kW 0 28 0 28 0 455 0 46 0 79 0 8 At minimal heating power output kW 0 26 0 26 0 41 0 41 0 72 0 72 In standby mode kW 0 005 0 005 0 005 0 005 0 005 0 005 Useful efficiency at no...

Страница 27: ...0 46 0 79 0 8 At minimal heating power output kW 0 26 0 26 0 41 0 41 0 72 0 72 In standby mode kW 0 005 0 005 0 005 0 005 0 005 0 005 Useful efficiency at nominal heating power output GCV 84 4 84 4 8...

Страница 28: ...MAND K a s Dob sk 550 267 24 Hostomice Czech Republic Tel 420 311 706 706 Fax 420 311 584 810 E mail mandik mandik cz E mail servisn ho odd len service mandik cz www mandik cz...

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