M&H 4500 Скачать руководство пользователя страница 21

 

Page 21 of 27 

 

ring as best as possible.  Gently tap the seat ring with a rubber mallet or with a block of wood to push 
the ring into place. 
3.

 

Once the Vane Seat Ring is located in the seat recess, the bolts holes can be further aligned.  

Using self-locking seat adjusting screws, place screws in all the seat vane ring bolt holes.  By hand, 
make sure that the screws are threaded into the holes to secure the seat to the vane. Do not begin 
compression of the rubber seat at this point. 
4.

 

For 3” thru 12” BFVs,  

a.

 

Set the torque wrench to 90in-lbs, torque all of the bolts down to 90in-lbs in an 
alternating star pattern as shown in the picture below. 

b.

 

Increase the setting on the torque wrench to 110in-lbs and repeat the process. 

c.

 

Pressure test the valve.  If the valve holds the rated pressure, then the process is done. 

d.

 

If the valve does not hold the rated pressure, then increase the setting on the torque 
wrench to 130in-lbs and repeat the pressure test.  Again, if the valve holds the rated 
pressure, then the process is done. 

e.

 

If the valve does not hold, increase the setting on the torque wrench to 150in-lbs, and a 
repeat the process. 

f.

 

If the valve holds the rated pressure, then the process is done.  If the valve still does not 
hold pressure, then consult the factory. 

   

5.

 

For 14” thru 24” BFVs,  

a.

 

Set the torque wrench to 160in-lbs, torque all of the bolts down to 160in-lbs in an 
alternating star pattern as shown in the picture below. 

b.

 

Increase the setting on the torque wrench to 180in-lbs and repeat the process. 

c.

 

Pressure test the valve.  If the valve holds the rated pressure, then the process is done. 

d.

 

If the valve does not hold the rated pressure, then increase the setting on the torque 
wrench to 200in-lbs and repeat the pressure test.  Again, if the valve holds the rated 
pressure, then the process is done. 

e.

 

If the valve does not hold, increase the setting on the torque wrench to 220in-lbs, and a 
repeat the process. 

f.

 

If the valve holds the rated pressure, then the process is done.  If the valve still does not 
hold pressure, then consult the factory.   

6.

 

Retest the valve as necessary in accordance with AWWA C504 sec. 5.2.2.2. 

 
Section 5.3.1.3 – 3” thru 24” SERVICE DETAILS 

1.

 

PARTS REQUIRED 

a.

 

Vane Seat Ring 

b.

 

Seat Ring retention screws - with pre applied ‘nylock’ 

c.

 

NSF61 approved Lubricant, 

2.

 

TOOLS REQUIRED 

a.

 

7/16” socket for valve sizes 3” thru 12”, 
9/16” socket for valve sizes 14” thru 24” 

b.

 

An adjustable torque wrench with in-lb settings up to 250in-lbs 
NOTE: It is not recommended to use a torque wrench with ft-lbs increments. 

c.

 

Screwdriver 

d.

 

Rubber mallet or hammer with wood block. 

3.

 

ESTIMATED SERVICE TIME 

a.

 

Approximately 30 minutes for 4” – 12” valves 

Содержание 4500

Страница 1: ...M H VALVE COMPANY AWWA C504 00 BUTTERFLY VALVES CLASS 150 250 SIZES 3 THRU 72...

Страница 2: ...2 3 Installation Safety 9 2 4 Inside Diameter of Mating Pipe 9 2 4D Mating Pipe Inside Diameter Drawing 10 2 5 Pipe Connection 11 2 5 1 Mechanical Joint Follower Glands 11 2 5 2 Flanged End Connection...

Страница 3: ...Seat Ring 21 5 3 2 2 30 thru 72 Installation of New Vane Seat Ring 22 5 3 2 3 Service Details 22 5 4 M H BFV Traveling Nut Operator 23 5 4 1 General 23 5 4 2 External Obstruction 23 5 4 3 Internal to...

Страница 4: ...u 20 Mechanical joint x flanged ends are generally produced up to the 16 size Rubber seated butterfly valves are designed to provide a 100 shut off at operating pressures in accordance with AWWA C504...

Страница 5: ...lity without disassembly of the shaft vane assembly SECTION 1 5 SHAFT VANE DESIGN AWWA C504 covers the use of either a single piece shaft or a two piece stub shaft A single piece shaft is common for t...

Страница 6: ...se with very specific design criteria When specifying pricing or ordering automated valves the information required includes pressure velocity open close or modulating service available power supply c...

Страница 7: ...ating Maximum Temp Type Motor Weather explosion proof Etc Type of Reversing Controller Nema Class Type of Pushbutton Station Nema Class Pushbutton Station Control Voltage Special Requirements Suggeste...

Страница 8: ...cally retained seat on the vane provides for adjustment or replacement with relative ease It is recommended that BFVs be installed with the seat side positioned for best access to the seat for future...

Страница 9: ...her applicable standards Individual states may have more stringent regulations Contact the appropriate state agency before any work is begun for additional information and any potential permitting req...

Страница 10: ...Page 10 of 27...

Страница 11: ...e torque on the nuts should be uniform utilizing an alternating star pattern with as many as five repetitions of tightening to assure even torque stress c The MJ bolts should be torqued in accordance...

Страница 12: ...Page 12 of 27...

Страница 13: ...1 9 16 1 1 8 7 UNC 4 20 1 11 16 1 1 8 7 UNC 4 24 1 7 8 1 1 4 7 UNC 4 30 2 1 8 1 1 4 7 UNC 4 DOM 8 IMP 36 2 3 8 1 1 2 6 UNC 4 DOM 6 IMP 42 2 5 8 1 1 2 6 UNC 4 48 2 3 4 1 1 2 6 UNC 8 54 3 1 3 4 5 UNC 1...

Страница 14: ...ar a bend in a pipeline without proper adequate restraint to support the valve and prevent it from blowing off the end of the line It is good engineering practice to consider whether or not thrust blo...

Страница 15: ...s that Foreign material left in pipeline during installation often results in valve or hydrant leakage during pressure testing This remains a common cause of testing failure relating to valves hydrant...

Страница 16: ...t the requirements of AWWA C504 Class 150B Requirements for higher pressure rated valves such as CL 250B must be specifically noted at the time of purchase Leakage for pipeline testing is defined as t...

Страница 17: ...d before actuating the valves SECTION 4 3 THROTTLING The M H traveling nut operator is designed hold in place at any intermediate position and not allowing line flow to move the vane Throttling operat...

Страница 18: ...450 butterfly valves BFV are sized to meet requirements of AWWA C504 CL150B Standard applications utilize the following operators SIZE MODEL TURNS 3 THRU 12 FA12 29 14 THRU 20 1250 FA16 48 24 2200 FA2...

Страница 19: ...he appropriate state agency before any work is begun for additional information and any potential permitting requirements SECTION 5 2 VANE SEAT RING ADJUSTMENT Sizes 3 thru 72 1 If there is a small le...

Страница 20: ...th vane in the closed position remove seat retention screws 2 Open valve approximately 20 degrees to remove the seat NOTE For 3 thru 24 valves the Vane Ring Rubber is molded to the stainless steel ins...

Страница 21: ...ot hold pressure then consult the factory 5 For 14 thru 24 BFVs a Set the torque wrench to 160in lbs torque all of the bolts down to 160in lbs in an alternating star pattern as shown in the picture be...

Страница 22: ...tly work the Vane Seat Ring free keeping in mind that resistance may be encountered at areas of contact near the shaft locations Forcible removal may damage the seat and prohibit reuse if desired 6 Cl...

Страница 23: ...ated pressure then the process is done e If the valve does not hold increase the setting on the torque wrench to 220in lbs and a repeat the process f If the valve holds the rated pressure then the pro...

Страница 24: ...rence due to backfill material becoming wedged between the op nut and thrust plate Binding can be checked by removing or loosening the operating nut 3 An improperly fitted operating nut may cause it t...

Страница 25: ...has good movement from the Open position but binds as it approaches the Closed Position it is likely that there is an obstruction in the line preventing the valve from fully closing 5 The only way to...

Страница 26: ...lace 6 Move the vane out of the seat area and then back into the seat to confirm that the adjustment leveled the vane Section 5 5 3 Vane Level Adjustment Procedure for 48 thru 72 BFVs M H does not man...

Страница 27: ...e ground use it is easily painted over to match customer piping paint schemes 2 In some instances M H will use TNEMEC Pota Pox N141 two part epoxy N141 is NSF61 and UL approved and meeting the require...

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