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10 

SS-5, SS-5/3  |  1.00.01 

www.mc-techgroup.com

 

 

The preliminary filter 

FP-2T 

(2µm filter element fineness) 

 installed in front of the gas measuring pump 

ensures that the correct amount of solid matter is precipitated.  
 
The sample gas pump 

 is turned off and on automatically by means of an excess temperature contact 

on the cooler (+8°C).  
The resulting condensation is continually lead off by means of the 

SR25.1

 

 peristaltic pump.  

 
A preliminary filter, 

PF2

 

 has been fitted in the condensation hose in between the heat exchanger and 

peristaltic pump. This prevents particles in the condensate entering the pump.  
 
The 4/6mm hose connections for the condensate and measuring leads 

(11)

 are located on the right-

hand side of the case (see figure 2 and 3).  
 
The ventilation grids located in the lid and the left-hand side of the case ensure that the equipment is 
sufficiently ventilated.  
 
 

Options 

 
The gas conditioning and sampling system 

SS-5... 

consists of a maximum of 4 gas-measuring outlet 

terminals. Additional flowmeters (

FM 40

), with needle valves, can be fitted to each of these terminals, 

whereby the adjustment of the terminals is carried out in accordance with the specified volume flow rate 
(see 3.). The assembly bore holes in the gas-measuring outlet terminals and the flowmeter which are 
not being used are sealed-off with caps.  
 
In order to protect additionally connected analysers against fluid irruption, and increase the operational 
safety of the entire system, we recommend that a fluid alarm sensor 

LA 1S

 be installed. In such a case, 

the  preliminary  filter 

FP-2T

,  which  is  delivered  with  all  models,  will  be  replaced  with  the 

FP-2T-D

 

preliminary filter by the manufacturer. The 

LA1.4

 electronic is located on the clamp mounting rail 

 in 

the upper part of the case. In the event of a fluid irruption, the LA electronics automatically turns off the 
sample gas  pump. The alarm  will  be  raised  by means  of a red  LED. If  the  equipment  is functioning 
properly, i.e. no alarm, a green LED will be on.  

 

The 

SS-5...

 can also be equipped with an additional gas measuring inlet terminal (see figure 3, Article 

No. 01 G 9060) in order to connect a heated sample line. The existing antikink device is only to be used 
for heated sample lines in conjunction with the model "C" connection (Article No.            03 B 1012).  
 
The heated sample line, Article No. 01 B 4035, can also be fitted in conjunction with the sample gas 
probe 

PSP 4000

.  

 
In  the  event  that  the  heated  line  is  ordered  as  additional  equipment,  the  necessary  temperature 
controller 

701

  (Article  No.  01  G  9055)  will  be  fitted  to  the  clamp  mounting  rail 

  (figure  2)  by  the 

manufacturer.  
 
A 3-way ball valve (01 G 9046) or 5-way ball valve (01 G 9055) can be fitted to the inlet terminal of the 
gas conditioning system in order to calibrate analyser(s) with check gas, or to switch from one sample 
gas measurement to another.    

Содержание PSS SS-5

Страница 1: ...Gas Conditioning Unit Series PSS SS 5 SS 5 3 Instruction Manual Version 1 00 01 ...

Страница 2: ... be found in the annexe to this operating manual Please also contact our homepage www mc techgroup com for further information about our products There you can read or download the data sheets and operating manuals of all M C products as well as further information in German English and French This Operating Manual does not claim completeness and may be subject to technical modifications 04 2016 M...

Страница 3: ...11 11 Installation instructions 11 12 Supply connections 12 12 1 Hose connections 12 12 2 Electrical connections 13 13 Starting 14 14 Closing down 15 15 Maintenance 15 16 Trouble shooting 17 17 Spare parts list 19 18 Appendix 21 List of Figures Figure 1 Flow sheet of the SS 5 and SS 5 3 7 Figure 2 Design of the conditioning and sampling system SS 5 and SS 5 3 9 Figure 3 Electrical connections for ...

Страница 4: ...ppropriate transportation correct storage as well as professional installation and maintenance work All necessary information a skilled staff will need for appropriate use of this product are given in this operating manual 2 DECLARATION OF CONFORMITY CE Certification The product described in this operating manual complies with the following EU directives EMV Instruction The requirements of the EU ...

Страница 5: ...he equipment it must be switched off and hold no voltages This also applies to any external control circuits that are connected The device is only to be used within the permitted range of temperatures and pressures Check that the location is weather protected It should not be subject to either direct rain or moisture The gas conditioning systems SS 5 and SS 5 3 must not be used in hazardous areas ...

Страница 6: ...hat minor physical injuries may occur in case the respective safety measures are not fulfilled C AU T I O N Without the warning triangle means that a material damage may occur in case the respective safety measures are not met AT T E N T I O N This means that an unintentional situation or an unintentional status may occur in case the respective note is not respected NOTE These are important inform...

Страница 7: ...assembly superfluous 7 APPLICATION The gas conditioning and sampling system is ideally suited for both intermittent and continuous operation The components of the system SS 5 are intended for standard use We also provide a wide range of additional equipment and other components if special measurements are required Figure 1 Flow sheet of the SS 5 and SS 5 3 Gas sample probe e g SP2000 H Gas sample ...

Страница 8: ...supply 230V 50Hz 10 or 115V 60Hz 10 Power consumption max 240VA Option temperature controller and heated sample line 230V max 1620VA 115V max 930VA Fuse protection 4AT 5mmx20mm with option temperature controller and heated sample line 10AT 5mmx20mm Electrical connection Terminals 4mm2 Case protection IP20 EN 60529 Casing portable aluminium case Casing dimensions H x W x D 385mm x 515mm x 190mm Wei...

Страница 9: ...dividual components The possible combinations are listed in the following table SS 5 Type of cooler max gas flow Nl h Sample gas pump SS 5 ECP1000 150 N 3 KPE SS 5 3 ECP3000 350 N 9 KPE The minimum amount of flow is determined by the sample gas pump see 8 Premature damage can be caused to the pump membrane if less than the minimal total amount of flow is extracted as a result of excess pressure Al...

Страница 10: ... caps In order to protect additionally connected analysers against fluid irruption and increase the operational safety of the entire system we recommend that a fluid alarm sensor LA 1S be installed In such a case the preliminary filter FP 2T which is delivered with all models will be replaced with the FP 2T D preliminary filter by the manufacturer The LA1 4 electronic is located on the clamp mount...

Страница 11: ... by an accumulation of heat Pay attention to a non critical installation for individuals The compact gas conditioning system is preferably designed for mounting in a cabinet When the cabinet is installed outside ample protection against the effects of direct sunlight and dampness must be provided In winter the equipment must only be used in frost free areas Schutzart der Gasaufbereitung beachten F...

Страница 12: ...odels The sample gas hoses and condensation hoses are to be assembled as follows Remove the union nut from the sealing ring couplings by turning it anti clockwise The nut should be removed from the thread with great care so as to ensure that the loose sealing ring in the nut is not lost Place the union nut over the connecting hose Place the sealing ring over the connecting hose with the thicker be...

Страница 13: ... mounting rail see figure 2 In the event that a temperature controller is used in conjunction with heated sample lines the overload protection level is increased to 10A The electrical connection for the mains is carried out at the terminals 1 2 and 3 of the mounting rail see Fig 2 Power in PE 1 PE Casing PE B2 1 43 15 7 X1 4 X1 11 X1 2 B2 L1 B1 1 3 2 4 Si 5 6 E1 X2 3 X1 3 8 9 11 10 12 E1 X2 1 Powe...

Страница 14: ...he mains cable Connect the mains cable to the mains In case of option temperature controller 701 adjust the required temperature at the controller The digital display shows the actual temperature value of the heated line after switching on the conditioning unit The controller is adjusted to 0 C by factory To change the set temperature press key P The display shows S and than it changes to the adju...

Страница 15: ...ong term closing down for example after a series of measurements has been completed it is recommended to backflush the gas conditioning system with ambient air or inert gas Under normal conditions the equipment only needs to be backflushed for 3 to 5 minutes Condensate residue should also be removed from the system WARNING Aggressive condensate is possible Wear protective glasses and proper protec...

Страница 16: ...e event of a condensation irruption the moist filter elements be replaced The preliminary filter for the peristaltic pump PF2 If the condensate contains particle residue the preliminary filter should be replaced at regular intervals The one way filter is situated in the suction side of the pump hose see figure 2 and can be easily replaced Hoses of the Condensate pump SR25 1 These should be checked...

Страница 17: ... plate OK Check whether the supply voltage plug is insert correctly and if the main switch is turned in position I OK Check the fine fuse on connector block fig 2 OK Ambient temperature too high OK Free convection in case impaired case temperature too high OK Cooler faulty for check see manual ECP1000 3000 3 1 1 ME OK Check voltage on clamps X1 11 and X1 8 OK Remove the hoses at head of pump and c...

Страница 18: ...p hose faulty Peristaltic pump SR25 1 faulty Unsufficient drying of sample gas Optional liquid alarm sensor Sensor has not turned pump off Remove filter from condensate lead Pump delivering Change filter Pump not delivering Change pump hose see manual peristaltic pump SR25 1 3 7 1 ME OK Check peristaltic pump see manual peristaltic pump SR25 1 3 7 1 ME OK Check cooler see manual ECP1000 3000 3 1 1...

Страница 19: ...on LA1S 90 F 0015 Filter body F 120G D of glass with GL25 condensate connection thread R 1 1 1 90 F 0020 Union nut GL 25 R 1 1 1 90 F 0025 PTFE sealing ring GL 25 12mm Ø R 1 1 1 Peristaltic pump SR25 1 90 P 1007 SR25 pump hose with PVDF tube connectors DN 4 6mm C 1 2 4 Diaphragm pump type N3 KPE KP18 N5 KPE KP18 90P2100 Square cap type D3 1 8 i for N3 N5 KPE KP18 Material PVDF S 1 90P2120 Diaphrag...

Страница 20: ...0 G 0006 Pre filter PF 2 for condensate pump SR25 1 C 5 10 15 90 K 6030 Fine fuse 4A T 5mmx20mm for SS 5 R 5 5 5 90 G 0020 Fine fuse 10A T 5mmx20mm for SS 5 with option temp controller and heated sample line R 5 5 5 Hose and hose fittings 05 V 3230 Bulkhead union SV PP DN 4 6 SS 5 standard PPH Polypropylene R 2 2 2 05 V 3215 Bulkhead union SV PVDF DN 4 6 SS 5 optional PVDF Polyvinylidenfluoride R ...

Страница 21: ... ECP 1000 ECP3000 Document 3 1 1 ME Universal Filters FP FT FPK FS FSS Document 5 1 1 Instruction manual diaphragm pump Series N Document 6 1 2 1 ME Instruction manual peristaltic pump SR25 1 SR25 1 G Document 3 7 1 ME Liquid alarm sensor LA1S and electronic controllers type LA1 4 Document 5 5 1 1 ME Flow meter FM40 Document 5 6 1 10 Ball valves L PV 1 Document 6 2 1 1 Temperature controller 701 D...

Страница 22: ...22 SS 5 SS 5 3 1 00 01 www mc techgroup com Figure 4 Circuit diagram SS 5 and SS 5 3 115V and 230V ...

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