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Fault table

10

1.

Starter turns over engine only slowly or not at all

2

Starter motor turns engine, engine does not start

3.

Engine does not start while cold

4.

Engine does not run smoothly, and stops

5.

Speed fluctuations during operation

6.

Slow, periodic fluctuation of speed (approx. 0.5

1 Hz)

7.

Quick periodic fluctuation of speed (approx. 8

12 Hz)

8.

Engine cannot be switched off

9.

Performance unsatisfactory

10. Coolant temperature too high, coolant loss

11. Lubricating oil pressure varies / too low

12. Lubricating oil consumption too high

13. Fuel consumption too high

14. Black smoke

15. Blue smoke

16. White smoke

17. Engine knocks

Possible causes

x

Battery main switch in “off” position

x

Batteries flat

x

Battery cable connections loose or corroded

x x

x

Battery voltage at control unit is too low, see page 122

x

Starter electromagnetic switch sticking (clicks)

x

Cable connection from ignition lock to starter electromagnetic switch is loose or interrupted

x

Starter motor defective (carbon brushes loosened, coil damaged, ground fault)

x

Starter interlock relay defective

x x

Fuel tank empty

x x

Fuel valve shut

x x x x

x

Air in fuel system

x x x x

x

Fuel lines leaky, ruptured, clogged

x x x

x

Fuel filter / prefilter clogged

x

Fuel filter clogged with paraffin, see “Fuels, Lubricants...”

x

Fuel temperature too high

x x

x

x x

x

Unsuitable fuel, see “Fuels, Lubricants...”

x Fuel is slow to ignite, see “Fuels, Lubricants...”

x x

Suction height of fuel delivery pump (max. 1m) exceeded

x x

Fuel delivery pump faulty

x x

Air supply/exhaust gas pipes clogged

x x x

x x

x x Delivery start incorrect

x x x

x

Valve clearance not correct

x x

x

x x

x

Injectors defective, leaking, worn

x

x Injector needle sticking

x x x

x

x Compression insufficient

x

Inlet chamber pressure of injection pump too low

x

x

x

Injection pump defective

x

Excessive friction in power transmission “actuator-linkage-control rod”

x

Force of actuator too low

x x

Actuator does not move control rod, see page 123

x

“Actuator-linkage-control rod” transmission stiff / blocked

x x

Electro-hydraulic shut-off valve (EHAB) without current

x

Setting of the D proportion too small, see description of control unit

x

Setting of the D proportion too large, see description of control unit

x

Resonance vibrations in the drive / clutch, reduce sensitivity; see description of control unit

x

Control rod not in full-load position

x x

Speed pickup signal is inadequate, see page 124

x

Temperature in engine room too high, combustion air and fuel too hot

x

x x

Supply of combustion air insufficient, intake vacuum too high
Intake or exhaust manifold pipe leaky

x

Charge-air pipes leaky

x

Intercooler contaminated

Содержание D 2876 LE 201

Страница 1: ......

Страница 2: ...gasket is shifted during operation by the so called stitching or sewing machine effect and leaks occur Example The cap of the front crankshaft seal If a sealing agent or an adhesive is used here the f...

Страница 3: ...asked with protective tape again after wards The following pipes are affected Oil supply pipe to turbochargers Fuel pipes between supply pump filter and injection pump Injection pipes protected agains...

Страница 4: ...vicing the oil filter 45 Removing and installing the oil cooler 46 Removing and installing repairing oil pump 47 Removing and installing the oil spray nozzle 50 Flywheel Crankshaft seals Removing and...

Страница 5: ...oving and installing piston rings 109 Replacing cylinder liners 111 Measuring piston protrusion 115 Attachments Removing and installing the starter motor 116 Servicing V belts 117 Electronic speed gov...

Страница 6: ...rised persons D The engine may only be started and operated by authorised personnel D When the engine is running do not get too close to the rotating parts Wear tight fitting working clothes D Do not...

Страница 7: ...propriate notices must be attached to engines that are not ready for operation D Use only MAN approved service products fuel engine oil anti freeze and anti corrosion agent Pay attention to cleanlines...

Страница 8: ...ents creams etc or wear protective gloves D Clean skin which has been in contact with engine oil Wash thoroughly with soap and water A nail brush provides effective assistance here Certain products ma...

Страница 9: ...probable causes and in vestigate and eliminate these successively on the basis of the table and your own experience This helps to reduce repairs to the required scale and to counteract claims regardi...

Страница 10: ...Thank you very much for your reading Please click here and go back to the website Then you can download the complete manual instantly No waiting...

Страница 11: ...ged x Fuel filter clogged with paraffin see Fuels Lubricants x Fuel temperature too high x x x x x x Unsuitable fuel see Fuels Lubricants x Fuel is slow to ignite see Fuels Lubricants x x Suction heig...

Страница 12: ...ator heavily contaminated x V belt for water pump drive not correctly tensioned slipping x Water pump leaky defective bearing damage x Coolant circuit clogged by foreign matter x Temperature indicator...

Страница 13: ...perature D Oil pressure and oil consumption D Smoke emissions The following criteria greatly influence the length of the engine service life D Correct power output setting according to the type of app...

Страница 14: ...aining damage and its causes If engines are not pressurised the risk of premature damage to bearing surfaces is very high because it takes a relatively long period of time for the lubricating oil draw...

Страница 15: ...case or from crankcase bores which may not be plugged can be detected immediately For this purpose mount the engine on an assembly dolly remove the oil pan and install a suitable oil collector under t...

Страница 16: ...Thank you very much for your reading Please Click Here Then Get More Information...

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