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Maintenance Schedule

MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4..

9

Maintenance Schedule for Light Duty

4.3

Scope of maintenance operations

Basic Maintenance

Daily

A daily inspection has to be performed as part of the board routine:

S

Engine oil level / transmission oil level

S

Coolant level in expansion tank

S

Operation of instruments

S

Visual inspection of engine for oil and coolant leaks

S

Drain water from fuel filters and fuel pre-filters

S

Abnormal engine noise and smoke characteristics

M1

Checking

S

Read out diagnosis system memory from EDC and MMDS

S

Outside of engine for oil and coolant leaks

1)

S

Coolant level

S

Concentration of antifreeze/anticorrosion agent

S

Engine alarms

S

Operation of instruments

S

Coolant hose for leaks

S

Fuel lines and oil lines for leaks

S

Condition of impeller

S

Removable fasteners (screws / bolts, hose clamps, pipe connections) and tighten if necessary

S

Condition of

 

Poly-V belt

S

Visually inspect engine wiring harness for damage; do not open any connections

S

Resilient mounts of engine and gearbox

S

Alignment of the shaft system

Reading out

S

Diagnosis system memory MMDS

S

Diagnosis system memory EDC and delete

Changing

S

Engine oil

S

Engine oil filter cartridges

S

Fuel filter cartridges

1)

S

Fuel prefilter cartridges

S

Air filters

Cleaning

S

Strainer of fuel prefilter

S

Sea water filter

Trial run

S

Test drive, engine speed test with ship fully loaded

2)

M2

Checking and setting if necessary

S

Valve clearance

M3

Performing fault diagnosis

S

Carry out compression test and run-up test (TCOM, TRUP)

1) The fuel filters are to be changed out earlier if the fuel is dirty or contains a high proportion of water.
2) Fully loaded means: water tank and fuel tank are filled, all ship equipment including life boats.

The above mentioned maintenance operations M1 to M3 are to be performed when the corresponding
number of operating hours has been reached or once per year (see page 7) by a MAN authorised work­
shop.

Содержание D 2862

Страница 1: ...Maintenance Schedule MAN Marine Diesel Engines V8 V12 Light Duty 51 99597 8044 Translation of the original instructions...

Страница 2: ...elopment Reprinting copying or translation even of extracts is not allowed without the written approval of MAN Truck Bus AG All rights under the copyright law are strictly reserved by MAN 2013 MAN Eng...

Страница 3: ...odel 4 Output in kW rpm 5 Works number 6 Date of commissioning 7 Engine number Starboard engine rpm important note overleaf 8 Engine number Port engine rpm important note overleaf 9 Name of MAN agent...

Страница 4: ...2...

Страница 5: ...2 Important information Important information is necessary to operate and maintain the MAN propulsion system For this reason the following publications must always be at hand S Operating Instructions...

Страница 6: ...orkshop is to confirm the correct performance of the work according to the maintenance schedule with a stamp and a signature Make sure that all entries are legible complete and have been properly made...

Страница 7: ...ly use approved fuels lubricants and fluids see publication Fluids Lubricants and Coolants for MAN Industrial and Marine Diesel Engines A current list of approved products can be found online at https...

Страница 8: ...or show chafing marks 3 6 When checking the turbochargers Carrying out a visual inspection of turbochargers for S Traces of contact between the compressor impeller and the compressor housing S Deform...

Страница 9: ...for M1 M2 and M3 are not reached within one year the maintenance work is to be performed annually according to maintenance schedule 4 2 4 1 Maintenance operations according to operating hours Scope o...

Страница 10: ...enance Schedules for Light Duty 4 2 Maintenance operation according to time intervals Scope of maintenance operations for Light Duty LD According to time intervals Daily inspection M1 M2 M3 M4 Daily x...

Страница 11: ...tighten if necessary S Condition of Poly V belt S Visually inspect engine wiring harness for damage do not open any connections S Resilient mounts of engine and gearbox S Alignment of the shaft system...

Страница 12: ...ight Duty Additional Maintenance M4 Maintaining charge air and cooling system S Visually inspect turbochargers and replace if neccessary S Clean charge air cooler tube cluster perform pressure test if...

Страница 13: ...Maintenance Record MAN Marine Diesel Engines D2868 LE4 D2862 LE4 11 Maintenance Record Maintenance Record...

Страница 14: ...Maintenance Record MAN Marine Diesel Engines D2868 LE4 D2862 LE4 12 Maintenance Record...

Страница 15: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 800 Location Performed at operating hours Invoice number...

Страница 16: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 1600 Location Performed at operating hours Invoice numbe...

Страница 17: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 2400 Location Performed at operating hours Invoice numbe...

Страница 18: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 3200 Location Performed at operating hours Invoice numbe...

Страница 19: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 4000 Location Performed at operating hours Invoice numbe...

Страница 20: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 4800 Location Performed at operating hours Invoice numbe...

Страница 21: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 5600 Location Performed at operating hours Invoice numbe...

Страница 22: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 6400 Location Performed at operating hours Invoice numbe...

Страница 23: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 7200 Location Performed at operating hours Invoice numbe...

Страница 24: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 8000 Location Performed at operating hours Invoice numbe...

Страница 25: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 8800 Location Performed at operating hours Invoice numbe...

Страница 26: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 9600 Location Performed at operating hours Invoice numbe...

Страница 27: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 10400 Location Performed at operating hours Invoice numb...

Страница 28: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 11200 Location Performed at operating hours Invoice numb...

Страница 29: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 12000 Location Performed at operating hours Invoice numb...

Страница 30: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 12800 Location Performed at operating hours Invoice numb...

Страница 31: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 13600 Location Performed at operating hours Invoice numb...

Страница 32: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 14400 Location Performed at operating hours Invoice numb...

Страница 33: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 15200 Location Performed at operating hours Invoice numb...

Страница 34: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 16000 Location Performed at operating hours Invoice numb...

Страница 35: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 16800 Location Performed at operating hours Invoice numb...

Страница 36: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 17600 Location Performed at operating hours Invoice numb...

Страница 37: ...aintenance Record 18000 Location Performed at operating hours Invoice number Product name of engine oil viscosity class Max engine speed as tested starboard engine Max engine speed as tested Port engi...

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Страница 40: ...MAN Truck Bus AG Vogelweiherstra e 33 90441 N rnberg Germany A member of the MAN Group Printed in Germany 51 99597 8044...

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