Malibu Boats Boat 2003 Скачать руководство пользователя страница 57

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4-3

Engine/Drive Train

Engine

For information on engine service, maintenance, and break-in period, please refer to your
engine owner’s manual. The Required Maintenance Schedule included in this manual covers
the minimum maintenance required for Indmar engine packages. The Maintenance
Worksheet included in this manual outlines safety checks, lubrication, and general service
that should be performed at regular intervals. It is recommended that any engine replacement
parts used for maintenance or repair be supplied by an authorized Malibu dealer.

Engine Specifications 2003

Malibu Malibu Malibu

LS1

Carbureted

Monsoon

Hammerhead

Corvette

8.l MPI

Vortec 310 HP

325 HP

365 HP

375 HP

Vortec

Number of Cylinders

V-8

Displacement

5.7L 350 CID

496 CID (8.1L)

Bore/Stroke

4.0012x3.480 in

3.898 x 3.622 in

4.25 x 4.37 in.

(101.63 x 88.39 mm)

(99 x 92 mm)

(108 x 111 mm)

Compression Ratio

9.4:1

10.1:1

9.1:1

Compression Pressure (1)

Minimum 100 PSI (690 kPa)

Idle RPM in Neutral (2)

650 ± 50 RPM

Operating Range at Wide

4400-4800 RPM

4600-5200 RPM

5200-5600 RPM

5000-5400 RPM

Open Throttle

Oil Pressure at Idle

4PSI (41kPa)

5PSI (34kPa)

Minimum - Hot

Minimum

Oil Pressure at 2000 RPM

18 PSI (124 kPa)

10 PSI (69 kPa)

Minimum Hot

Minimum

Oil Filter

Pennzoil PZ3, AC-PF25

NAPA Gold 1042

AC-PF454

Fuel Pump Pressure

8 PSI Max

40 PSI Min at

50 PSI Min at

(55.2 kPa)

Keyup (275.8 kPa)

Keyup (344.7 kPa)

Electrical System

12 Volt DC Negative (-) Ground

Minimum Battery Requirements

550 cca/700 mca/120Ah

Firing Order

1-8-4-3-6-5-7-2

1-8-7-2-6-5-4-3

Spark Plug Type

MR43LTS

AC 41-931

Nippon Denso

TJ14R-P15

Spark Plug Gap

.030 in (.76 mm)

.045 in (1.1 mm)

.050 in (1.3 mm)

Base Timing at 1000 RPM (3)

10 Degrees Before Top Dead Center

Non Adjustable

Thermostat

160 Degrees F (71 C)

Fluid Capacities

Crankcase (With Filter) (4)

5.5 Quarts (5.25 L) With Filter

8 Qts.(7.6 L)

Closed Cooling System (5)

12-14 Quarts

14-16 Qts

(11.4-13.3 L)

(13.2-15.1 L).

In-Line Transmission (4)

2.12 Quarts (2.0 L)

Walters V-Drive Transmission (4)

2 Pints (.95 L)

Not Used

Hurth V-Drive Transmission (4)

Not Used

4.4 Qts (4.16L)

Notes

Minimum recorded compression in any one cylinder should not be less than 70% of the highest recorded cylinder.

Measured using an accurate shop tachometer at normal operating temperature. Idle RPM on EFI models is not adjustable.

3) Timing must be set using special procedures indicated in the appropriate service manual. Timing cannot be set using

conventional methods. Special tool(s) required.

Always use dipstick to determine exact quantity of oil required. Do not fill above “FULL” mark.

Do not over fill. Correct level is 3/4" below filler neck when coolant is warm.

Содержание Boat 2003

Страница 1: ......

Страница 2: ...____ Date Purchased __________________________________________________________ Dealer Phone ____________________________________________________________ Fax E mail ______________________________________________________________ Engine Model _____________________________________________________________ Serial ______________________________________________________________ Transmission Model _________...

Страница 3: ... design at any time without notice and without incurring any obligation Trademarks Malibu The Malibu Logo is a registered trademark of Malibu Boats West Inc Indmar Indmar is a registered trademark of Indmar Products Co Inc All other product names are copyright and registered trademarks trade names of their respective owners 2000 2001 2002 2003 Malibu Boats West Inc All Rights reserved Printed in t...

Страница 4: ...ii ...

Страница 5: ...tegral Self Draining Ice Chest 2 11 Sundeck 2 11 V Drive Engine Access Hatch 2 11 Ski Pylon 2 12 Swim Platform 2 12 Navigational Lights 2 13 Storage Areas 2 13 Drain Plugs 2 14 Speedometer Pickups 2 14 Tilt Steering Wheel 2 15 Exhaust 2 15 Ventilation 2 16 Optional Equipment 2 17 Wedge 2 19 Warning Labels 2 20 OPERATION 3 1 Trailering 3 1 Fueling 3 4 Starting 3 4 Shifting Running 3 6 Steering 3 6 ...

Страница 6: ...gure 2 17 Engine Access Hatch 2 11 Figure 2 18 Pivoting Head Ski Pylon 2 12 Figure 2 19 Swim Platform 2 12 Figure 2 20 Swim Platform Pins 2 12 Figure 2 21 Bow Light 2 13 Figure 2 22 Lockable Transom Storage 2 13 Figure 2 23 Transom Drain Plug 2 14 Figure 2 24 Bilge Drain Plug 2 14 Figure 2 25 Thru Hull Paddle Wheel Pickup 2 14 Figure 2 26 Tilt Steering 2 15 Figure 2 27 Heater 2 17 Figure 2 28 Bimi...

Страница 7: ...you that your satisfaction and boating enjoyment will continue to be our 1 priority CERTIFICATIONS STANDARDS NMMA Certification Your Malibu boat has been built to meet or exceed the standards set by the National Marine Manufacturers Association NMMA NMMA verifies annually or whenever a new boat model is introduced to determine that they meet not only Coast Guard regulations but also the more compr...

Страница 8: ...oat 3 4 3 3 3 Std Prop 3 Blade ACME 3 Blade ACME 3 Blade ACME 3 Blade ACME 3 Blade ACME Sunsetter Sunscape Sunscape Sunsetter Sunscape LXi Wakesetter Wakesetter Wakesetter 25 21 LSV 23 LSV XTi Length 21 8 21 22 6 22 6 25 Beam 93 93 96 96 102 Draft 18 18 24 24 26 Weight 2900 lbs 2900 lbs 3400 lbs 3300 lbs 4500 lbs Fuel Cap 35 Gal 35 Gal 55 Gal 43 Gal 80 Gal Seating Cap 10 11 12 12 14 Std Engine 310...

Страница 9: ...afety It is highly recommended that if you are unfamiliar with the use and operation of a boat you seek advice and training from a qualified individual or organization Check with your local boating agency or Malibu dealer for more information about boating safety classes in your area Safety Statements Throughout this manual specific precautions and symbols identify safety related information Follo...

Страница 10: ...ation numbers In nearly all states this means registration with the designated state agency In a few jurisdictions the Coast Guard retains registration authority Your Malibu dealer will either supply registration forms or tell you where they may be obtained The agency will supply you with a certificate which must be carried with you when the boat is in operation Education If you have never owned a...

Страница 11: ...f a skier has fallen Notice If a type V PFD is to be counted toward the minimum carriage requirements it must be worn 2 Emergency Stop Switch Factory installed lanyard emergency stop switch It is highly recommended that you use this switch since it can prevent your boat from becoming a runaway See page 2 13 for specific use 3 Fire Extinguishers A fire extinguisher is required if your boat has an i...

Страница 12: ...u don t panic Learn your boating lessons and safety procedures well and you will have the confidence and ability to handle an emergency should one arise Fires Many boat fires involve flammable liquids such as gas or oil Many inboard fires start in the bilge area which at times can be filled with gas vapors Since gas vapors cannot be seen boat fires tend to travel very fast If you encounter a fire ...

Страница 13: ...gine to overheat and can clog speedometer pickup tubes affecting correct speedometer readings Shallow Water Operation Shallow water brings on obvious hazards such as sand bars stumps rocks etc Know the area you will be operating the boat in Hitting objects at high speeds can cause severe damage to people and the boat If you know you will be navigating the boat in shallow water post a lookout and p...

Страница 14: ...noxide gas CO is colorless odorless and extremely dangerous All engines and fuel burning appliances produce CO as exhaust Direct and prolonged exposure to CO will cause BRAIN DAMAGE or DEATH Signs of exposure to CO include nausea dizziness and drowsiness Sources of CO include Figure 1 5 Carbon Monoxide Hazards Blockage of boat exhausts by obstruction Exhausts traveling along obstruction Operating ...

Страница 15: ...e actively enforced Impaired operation may result in severe personal injury or death Basic Rules Of The Road The nautical rules of the road must be followed to prevent collisions between vessels Like traffic laws for automobiles the operator is legally required to follow the rules The following information outlines only the most basic of the nautical rules of the road For more information contact ...

Страница 16: ...e cardinal system Pass north or east of BLACK TOPPED WHITE buoy Pass south or west of RED TOPPED WHITE buoy RED and WHITE VERTICALLY STRIPED buoy indicates boat should pass outside of the buoy away from shore Uniform State Regulatory Markers USWMS regulatory markers are white with international orange geometric shapes you must obey regulatory markers Figure 1 6 Regulatory Markers KC 0320 BOATS STA...

Страница 17: ...marked with RED and WHITE vertically striped buoys pass close to these buoys Obstructions channel junctions etc are marked with RED and GREEN horizontally striped buoys A RED band at the top means the preferred channel is to the left of the buoy a GREEN top band means the preferred channel is to the right of the buoy Figure 1 8 Spherical Marker Day markers are colored and numbered the same as buoy...

Страница 18: ...cessary to keep out of the way of the privileged boat Crossing Situation In crossing situations the boat to the right from the 12 o clock to the 4 o clock position has the right of way It must hold course and speed The burdened boat keeps clear and passes behind the privileged boat Boats going up and down a river have the privilege over boats crossing the river Figure 1 10 Crossing Situation Meeti...

Страница 19: ...les of the Road both boats must act to avoid collision Night Running Boats operating between sunset and sunrise hours vary by state must use navigational lights Nighttime operation especially during bad weather or fog can be dangerous All Rules of Road apply at night but it is best to slow down and stay clear of all boats regardless of who has right of way Protect your night vision by avoiding bri...

Страница 20: ...1 12 ...

Страница 21: ...ill Fuel Shutoff Valve Emergency Engine Shutoff Interior Lights Optional Speakers Transom Grab Tow Handle 12 Volt Adapter Circuit Breaker Locking Ski Locker Optional Speakers MAL109 2 Engine Cover Fuel Vent Interior Lights Engine Cover Engine Compartment Air Intake Interior Lights Sundeck Ski Pylon Gunwale Step Pads Battery Under Cover Engine Ventilation Fuel Fill Fuel Shutoff Valve Bilge Drain Em...

Страница 22: ...used to your engine or boat due to operation of the engine in the red area may not be covered by your engine warranty Speedometer The speedometer registers speed in miles per hour MPH The speedometer system consists of a thru hull paddle wheel speed sensor that records water movement a computer located under the dash that converts the information an analog readout on the dash and the inter connect...

Страница 23: ...dard and optional features that can be displayed Feature 1 Digital Clock Display Set to display current time To adjust press and hold the down arrow of the DISPLAY switch for three seconds or until the colon stops flashing Continue to hold button down until correct hours are set Press the up arrow to set minutes One push of the button will set time by one minute increments holding the button will ...

Страница 24: ... latitude and Speed Mode to set speed based on the coordinate settings Compass Mode Compass Mode is used to give directions in North South East and West The orientation for this feature is completed at the gauge manufacturer and no adjustment is necessary Speed Mode Displays the GPS speed with an update rate of once per second Speed Auto Cal The speedometer can be calibrated automatically when the...

Страница 25: ...e is above normal operating parameters may cause serious damage to your engine Voltmeter Gauge The voltmeter indicates whether the battery is charging or discharging The needle should be in the normal range approximately 14 volts while the engine is running Readings in either warning zone indicate a possible problem in the electrical system Fuel Gauge The fuel gauge indicates the quantity of fuel ...

Страница 26: ...if pressure is low If you do the engine can become so hot that it or surrounding components could catch on fire Notice Damage caused from neglected oil problems can be costly Such damage is not covered by your warranty Circuit Breakers Figure 2 7 Circuit Breaker Panel All major boat circuits are protected from shorting and overload by resettable circuit breakers If a problem develops with one of t...

Страница 27: ...or the engine compartment The primary function of the blower is to eliminate any fumes in the motor compartment when starting the engine or during idling Gasoline Vapors Can Explode Before starting engine operate blower for 4 minutes and check engine compartment for gasoline leaks or vapors Run Blower below cruising speed Stereo This switch must be on for your stereo to have power Please see the s...

Страница 28: ... overheating the unit and eventual failure If the light is on above 1200 RPM the oil pressure is low Check V Drive oil Check while cool If the problem persists see your local Malibu dealer Throttle Control The throttle lever is located to the right of the driver When the throttle is vertical it is in the NEUTRAL position At the base of the throttle you will find the shift lock Pulling outward on t...

Страница 29: ...oat is accidentally forced away from the helm The switch consists of a helm mounted switch plunger and a switch clip lanyard clip which is connected between the stop clip and the operator Should the operator move away from the controls the clip pulls free releasing the plunger and stopping the engine If the engine must be shut down quickly a pull on the cord to release the clip from the switch wil...

Страница 30: ...rward and backward by pulling the lever located on front left side of the drivers seat Pull lever outward and adjust seat as needed Lumbar Support The driver s seat is equipped with a Lumbar Support To adjust locate the twist knob located on the left side of the seat bottom Turn the knob clockwise to increase lean back tension or counterclockwise to decrease tension Swivel Seat Base Some models ar...

Страница 31: ...gure 2 16 Sundeck The Sundeck is not to be used while the boat is in operation Serious injuries or death could occur to persons not seated properly should the boat come to an abrupt halt V Drive Engine Access Hatch An engine access hatch is located behind the rear observers seat on the V Drive Access allows the ability to service engine for required maintenance and for additional storage on both s...

Страница 32: ...eboarding tricks and barefooting Any other uses such as parasailing kite flying towing pyramids of skiers etc may over stress the pylon and possibly cause personal injury and or equipment damage Swim Platform A removable swim step is located on the stern of the boat to provide easy access into and out of the water for boat skiers and swimmers To remove simply remove the pins located on each side t...

Страница 33: ...ack The size of the storage differs between open and closed bow versions On all open bow boats The seat cushions can be removed to provide additional storage Gunnel Ski Storage Conveniently located on both sides of the boat these storage areas are ideal for the storage of water skis and other items Floor Ski Storage Located on the floor between the driver s and observers seats on open bow models w...

Страница 34: ... handle can be found by lifting the rear passenger seat The T handle is located just below the V drive unit Be sure that both the transom and bilge drain plugs are securely in place before placing the boat in the water Speedometer Pickup Your boat is equipped with a thru hull paddle wheel speedometer pickup and can be found directly under the running surface of your boat The paddlewheel measures t...

Страница 35: ...that you will be checking engine while turned on and that you will need to take safeguards against getting yourself or others caught in the moving parts Use extreme caution while performing this task Turn engine off and disconnect the engine safety switch Be sure the throttle shift control is neutral The engine must be cool Open the engine and visually check the exhaust system from the engine to t...

Страница 36: ... is the blowers located in the bottom of the bilge and at the transom venting points See Section 2 page 2 1 Your boat is also equipped with a natural air intake that forces air through a venting system on the deck of your boat and channels air from the bilge to the transom vent Cooling Most boats will be cooled with a continuous intake of lake water circulating it around engine components Closed C...

Страница 37: ...e If the canvas top is wet allow to air dry before storing to prevent mildew Figure 2 28 Bimini Top Screw Figure 2 29 Strap Eyelet Figure 2 30 Stereo Remote Control Panel Stereo The optional stereo head unit is located under the driver s armrest To access the stereo faceplate simply lift the armrest The faceplate can be removed for security purposes by depressing the upper right corner button To t...

Страница 38: ...at simply press the cleat downward until it locks into place Docking Lights The docking lights should only be used during slow speed docking maneuvers The lights are activated by a switch on the accessory switch panel and have a 10 amp circuit breaker Bulb access is through the lens cover outside the boat Port a Potty SaniPottie Sunscape 25 model boats only The portable port a potty provides simpl...

Страница 39: ...tem MLS The optional MLS is a water ballast system that allows water to be stored onboard and to increase hull weight for larger wakeboard wakes Depending on boat model the MLS can be available as front and rear storage units If your boat is equipped with this optional feature locate the MLS drain and fill rocker switch on the accessory switch panel and press the switch up to fill ballast or down ...

Страница 40: ...Be sure to add the weight of the water to the weight of the persons and gear Caution Caution WARNING LEAKING FUEL IS A FIRE AND EXPLOSION HAZARD INSPECT SYTEM REGULARLY EXAMINE FUEL SYSTMEM FOR LEAKS OR CORROSION AT LEAST ANNUALLY NMMA 1990 NO 200 WARNING WARNING WARNING MALIBU BOATS PATENTED SWIVEL HEAD SKI PYLON IS DESIGNATED FOR NORMAL WATERSKIING ACTIVITIES SLALOM JUMP KNEEBOARDING TRICKS AND ...

Страница 41: ...l weight of your boat gear and trailer does not exceed the GVWR Notice Consult your trailer dealer for other state regulations concerning brakes lighting and other equipment options Hitch Hitches are divided into classes that specify the gross trailer weight GTW and maximum tongue weight for each class Always use a hitch with the same class number as the trailer or greater Most boat trailers conne...

Страница 42: ...op to hold the front of your boat in place is located on the winch stand It should be positioned so that the winch line pulls straight and is parallel to the trailer frame A separate tie down should then be attached to hold the boat downward and forward This may be accomplished by a line from the bow eye to an attachment point on the trailer frame or winch stand Rear Tie Downs It is very important...

Страница 43: ...water and stop Be sure to properly secure your vehicle Prepare for placing the boat in the water by removing any tie down straps disconnecting tail light connections and attaching a line to the bow eye fitting If you are using an outboard be sure that the outboard unit is trimmed up Be sure to re install the bilge drain plug if it has been removed To launch back the trailer into the water to a poi...

Страница 44: ...ly during operation Doing so may damage the fuel pump Damage from running fuel systems empty is not be covered under standard warranty Do not overfill fuel tank The fuel tank will expand and contract based on weather conditions and can cause fuel to spill out the fuel exhaust vent Damaged caused to your boat from leaking fuel due to overfilling is not covered by your warranty Starting Starting pro...

Страница 45: ...ngine is running the alarm should be off unless a problem is detected If the alarm sounds during operation stop the boat as soon as possible and turn off the engine Investigate and correct the problem before returning to operation Pressing the up arrow of the DISPLAY rocker switch will temporarily silence the alarm Following is a list of monitored functions that can activate the alarm Engine Oil R...

Страница 46: ... engaging the transmission from neutral to either forward or reverse you must pull up on the safety collar located directly below the throttle lever knob Notice For more information regarding the safe operation and maintenance of the throttle control refer to the separate instructions located in the information packet shipped with your boat Steering It is important that you get the feel of your bo...

Страница 47: ...fect is to steer the boat back and forth in an attempt to compensate for wandering Invariably the compensation will result in oversteer and only worsen the effect Keep the steering wheel in the center position the boat will wander back and forth somewhat but the overall course will be a straight one Warning KC 1071R BACKING TO LEFT Turn wheel to left Stern will pull to left RIGHT TURN Turn wheel t...

Страница 48: ...eering in the straight ahead position to drift to starboard when going forward and to port when going backward At high speed this effect is usually unnoticed but at slow speed especially during backing it can be powerful For this reason many veteran boaters approach the dock with the port side of the boat toward the dock if possible Stopping When stopping the boat it is important to remember there...

Страница 49: ...g Approach docks with the starboard side of the boat if possible Come to a stop a short distance from the dock then proceed slowly Have fenders mooring lines and crew ready Observe how the wind and current are moving your boat Approach the dock with the boat pointed into the wind if possible If the wind or current is pushing you away from the dock use a sharper angle of approach If you must approa...

Страница 50: ...elines when departing Very slowly shift into forward at idle speed When the stern moves away from the dock turn the engine away from the dock Cast off bow line and back away If the wind or current is pushing away from the dock cast off all lines and allow to drift until you are clear High Speed Operation A great deal of caution must be exercised when operating any boat at high speeds This is parti...

Страница 51: ...her A healthy respect for Common Sense Rules of waterskiing safety on the part of the skier driver and observer will ensure the risk of skiing accidents is kept to a minimum at all levels of participation A moderate ability to swim is advisable for waterskiers but swimming ability is no substitute for a well fitting life jacket The wearing of a life jacket or personal flotation device PFD is essen...

Страница 52: ... can be found for review at your local Malibu dealership or by contacting the American Waterski Association at 813 324 4341 Figure 3 10 Hand Signals Once a skier has fallen or is ready to quit skiing the driver must be prepared for immediate removal of the skier from the water The driver of the boat should keep the skier in line of sight as much as possible until the skier is reached Once the boat...

Страница 53: ...eyes of the towing boat Keep lines free of propellers on both boats Keep hands and feet clear of other boat and never hold towline after it is pulled taut Move slowly to prevent sudden strain on slack line Be ready to cast loose or cut the line if conditions become hazardous Anchoring There are many types of anchors available on the market The choice on which one to choose depends on the usage Con...

Страница 54: ...to remove prop this will reduce the chance of damaging the prop Corrosion Protection Galvanic corrosion electrolysis is the break up of metals do to the effects of electrolytic action When two dissimilar metals are immersed in a conductive fluid such as salt water an electric current is produced similar to that of a battery As the current flows it takes with it tiny bits of the softer metal If not...

Страница 55: ...o prevent mildew which will rot the upholstery threads and backing We also recommend that you tip up all seat base cushions on edge after each use to allow any accumulated water to drain Exterior Your Malibu boat is highly resistant to weathering water pollution and minor scrapes which occur during normal use However regular care and maintenance of your boat is a general responsibility for all Mal...

Страница 56: ...urs in saltwater conditions from the interaction of the saltwater and the direct current of the battery To prevent corrosion it is important to keep the bilge area as dry and clean as possible Care For Boats That Are Moored Due to gelcoat discoloration osmosis blistering and algae growth it is not recommended that you leave your boat moored for long periods of time If your boat will be moored in f...

Страница 57: ...inimum Oil Filter Pennzoil PZ3 AC PF25 NAPA Gold 1042 AC PF454 Fuel Pump Pressure 8 PSI Max 40 PSI Min at 50 PSI Min at 55 2 kPa Keyup 275 8 kPa Keyup 344 7 kPa Electrical System 12 Volt DC Negative Ground Minimum Battery Requirements 550 cca 700 mca 120Ah Firing Order 1 8 4 3 6 5 7 2 1 8 7 2 6 5 4 3 Spark Plug Type MR43LTS AC 41 931 Nippon Denso TJ14R P15 Spark Plug Gap 030 in 76 mm 045 in 1 1 mm...

Страница 58: ...urth V Drive 630V 4 2 qt 4L Pennzoil Dexron II III or MERCON Walters V Drive RV 26D 71V 0 5 qt 0 5L Pennzoil SAE 30 Motor Oil Do not overfill the transmission Overfilling can damage the transmission Damage to your transmission due to too much or too little fluid is not covered by your warranty Operate boat approximately five minutes to warm the transmission fluid Turn engine off and disconnect the...

Страница 59: ...leakage to occur from this seal It should leak at the rate of about one drop every ten seconds Fuel System Fuel Filter An in line fuel filter is located 6 to 12 inches from the fuel tank The filter removes debris from the fuel being sent to the engine The filter should be changed after each season of boat use Often fuel from local Marinas will have a considerable amount of debris and can eventuall...

Страница 60: ...ntly monitor various functions of the boat Certain functions if outside of pre determined operating parameters may activate an alarm located under the dash Both the engine Electronic Control Module ECM and the dash gauge computer may activate the alarm If the ECM activates the alarm it will store a trouble code in memory Stop the boat as soon as possible and turn off the engine You will need to ha...

Страница 61: ...OSITION 2 rather than in the ALL position This will keep one battery charged should one of the batteries fail Circuit Breakers and Fuses Most electrical standard equipment devices are controlled with circuit breakers These breakers will activate if overloaded and cut power to the switch To restore power simply push the breaker button in and release Breakers do not require fuse replacement The brea...

Страница 62: ...oat life Here is our list of suggestions to keep your boat in top condition Prepare the engine according to the instructions found in your engine owner s manual It our recommendation that you contact your local Malibu dealer for full winterization procedures Clean and dry the boat interior and exterior thoroughly Inspect boat hull for residue and remove any if present Clean the bilge area thorough...

Страница 63: ...ne owner s manual for complete engine winterization procedures as well as scheduled maintenance Note Damage done due to improper engine winter storage will void your warranty It is highly suggested that you allow a trained Malibu technician to perform this service After performing engine winterization remove engine safety switch and spin engine over a few seconds to remove excess water found in pu...

Страница 64: ...optional fresh water cooling and was drained at winterization fill at this time Turn fuel shut off valve to the ON position Handle is in line or parallel with the fuel line Turn key on and off 2 3 times to allow fuel to return to engine then start engine When engine starts watch gauges closely and watch for abnormal readings Troubleshooting The following charts will assist you in finding and corre...

Страница 65: ...4 11 ...

Страница 66: ...r Clean and tighten battery corroded cables Weak battery Charge or replace the battery Ignition problems See your dealer Engine misses or Fouled spark plugs Replace spark plugs idles rough Loose of defective high Tight or replace the high tension leads tension leads Plugged PVC valve Replace PVC valve Weak ignition coil Replace ignition coil Vacuum leak See your dealer Poor boat performance Fouled...

Страница 67: ...dealer for proper realignment Bent propeller shaft See your dealer Electrical problems Open circuit breaker or Reset the circuit breaker blown fuse or replace the fuse Loose wing connections Clean and tighten wiring or corrosion connections Defective sending unit Replace the sending unit Shorted wiring harness Repair the wiring harness Defective switch or gauge See your dealer No speedometer Disco...

Страница 68: ...e Malibu Bow to Stern Warranty listed below 2003 Malibu Basic Warranty What is covered and for How Long Boat coverage Malibu Boats West Inc warrants all parts of your 2003 Malibu boat supplied by Malibu for a period of 36 months or 400 hours whichever comes first This warranty covers any repairs needed to correct defects in materials or workmanship of all parts and components of each new Malibu bo...

Страница 69: ...dealership Exception The above gelcoat warranty applies only to boats with standard white or platinum colored hulls Boats with optional solid gelcoat color schemes are void of this warranty Audio System coverage Factory installed audio systems are warranted independently by Prospec Electronics Prospec Electronics warrants all audio systems installed by Malibu Boats West Inc for a period of 12 mont...

Страница 70: ...ponent Glass breakage unless resulting from defects in material or workmanship Boats that have been altered overpowered or overloaded Mildew damage paints plated finishes gelcoat finish distortions or discoloration Boats used for racing or any type of commercial use or service Maintenance service expenses as specified in your OWNER S MANUAL such as engine tune ups inspections replacement of filter...

Страница 71: ... similar to wool or cotton but made from fibrous glass Glass fiber forms include cloth yarn mat milled fibers chopped strands roving and woven roving GELCOAT A surface either colored or clear providing a cosmetic enhancement and exposure improvements to a fiberglass laminate GUNNEL The upper edge of a boat s side HELM Device attached to rudder for steering a vessel HULL The bottom section of the b...

Страница 72: ...erior 4 1 M Miscellaneous 4 8 Motorbox Cover 2 10 N Navigational Lights 2 13 O Operation by Minors 1 7 Optional Equipment 2 17 P Passenger Safety 1 7 Propellers 3 13 R Regulations 1 2 Responsibilities 1 2 S Safety Statements 1 1 Shifting Running 3 6 Ski Pylon 2 12 Speedometer Pickup 2 14 Standard Gauges 2 2 Starting 3 4 Steering 3 6 Steering System 2 9 Stopping 3 8 Storage Areas 2 13 Sundeck 2 11 ...

Страница 73: ...k brake fluid level if applicable LAKE TEST ____ 1 Perform TECH I data list scan ____ 2 Check PROM ID and record in customer file ____ 3 Check engine timing in service mode ____ 4 Check fuel pressure and log reading ____ 5 Verify oil levels engine Trans V Drive ____ 6 Verify blower operation check hose attachment ____ 7 Verify bilge pump operation and float control ____ 8 Check for engine boat wat...

Страница 74: ...iming 7 Engine tune up Cap Rotor Plugs 8 Clean for change flame arrestor 9 Inspect belts hoses and clamps Tight 10 Shaft alignment Within 003 11 Inspect spark plug wires 12 Inspect Raw water pump impeller change annually 13 Inspect rudder lube key way bolt tight 14 Inspect Prop Shaft Packing 15 Inspect Steering Kit Assembly Lube bolts tight 16 Check Engine Coolant closed cooling only 50 50 mix wat...

Страница 75: ...SERVICE MAINTENANCE LOG HOUR DATE READING SERVICE REPAIRS PERFORMED ...

Страница 76: ... Fax 209 383 0499 Tennessee Plant Malibu Boats 5075 Kimberly Way Loudon TN 37774 Phone 423 458 5478 Fax 423 458 9052 Internet www malibuboats com info malibuboats com Australian Headquarters Malibu Boats 813 Hope Court Albury N S W 2640 Phone 026 040 1174 Fax 026 040 4656 Printed in U S A ...

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