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P 6/ 20

R

epair

Fig. 7

Fig. 8

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck  

(HP332D,  DF332D)  

DISASSEMBLING
In case of difficulty to remove in both method  “A”, and  “B”, Gear assembly has to be disassembled in the step of 

removing Keyless drill chuck 10.  See 

Fig. 7

.

 C. Removing Drill chuck by disassembling Gear assembly   

1. Separating Housing set L (11), take out 

    Chuck section and Gear assembly.

    And turn Rear housing (s) counter

    clockwise.

2. Facing Gear assembly (11) side to work 

    bench,  put Keyless drill chuck 10 (9)

    onto the work bench,  and separate 

    Keyless drill chuck 10 (9) from Gear

    assembly (11). 

3. Gear assembly (11) can be 

    disassembled as illustrated 

    in 

Fig. 9

. And take out Carrier

    complete (e) to use it as a jig

    for separating Keyless drill

    chuck 10 (9).

Fig. 9

(11)

(9)

(a)

(a) Steel ball 4.5

(b) Flat washer 10

(c) Clamp ring

(d) Lock pin 3 (3pcs.)

(e) Carrier complete

(f) Ring gear 44

(g) Spur gear 15 (3pcs.)

(h) Space washer

(i) Stop disk

(j) Spur gear 13 complete

(k) Ring gear 40

(l) Spur gear 11 (3pcs.)

(m) Spur gear 17-40 complete

(n) Spur gear 15 (3 pcs.)

(o) Ring gear 44

(p) Motor washer

(q) Grease cover R

(r) Pin 1.5 (2pcs.)

(s) Rear housing

(t) Grease cover L

(u) Speed change shifter

(b)

(c)

(d)

(e)

(e)

(f)

(g)

(h)

(i)

(j)

(k)

(l)

(m)

(n)

(o)

(p)

(q)

(r)

(s)

(t)

(u)

(s)

(11)

Chuck section and Gear assembly

Содержание HP332D

Страница 1: ...ity of drill chuck mm 0 8 1 32 10 3 8 Capacity mm Masonry 8 5 16 Steel 10 3 8 Wood 28 1 1 8 Torque setting 20 stages drill mode Clutch torque setting N m in lbs 1 0 9 5 0 44 Max tightening torque N m...

Страница 2: ...Note The standard equipment may vary by country or model variation 3For all countries except North Central and South American countries Asia Australia 4For North Central and South American countries A...

Страница 3: ...wever in case of trouble on Gears replace Gear assembly as an assembly parts PLATE SET WITH SCREWS 1R231 Removing drill chuck for DF332D HP332D Removing drill chuck for DF332D HP332D Removing Mounting...

Страница 4: ...by disassembling Gear assembly 9 Be careful not to damage head of Screw or Bolt when unscrewing Because Locktite 272 is applied to its thread A Removing with Hex wrench and Hammer 3 Insert short arm s...

Страница 5: ...W450 See the upper photograph in Fig 5 2 Inserting another end of 1R231 into Keyless Drill chuck 10 9 grip it with the Drill chuck 9 See the lower photograph in Fig 5 3 Hold the machine to be repaired...

Страница 6: ...he work bench and separate Keyless drill chuck 10 9 from Gear assembly 11 3 Gear assembly 11 can be disassembled as illustrated in Fig 9 And take out Carrier complete e to use it as a jig for separati...

Страница 7: ...by fitting pin portion to the socket hole See Fig 11 6 Set Keyless drill chuck 10 9 to Carrier complete e inserting Spindle into Carrier complete e See left photograph in Fig 12 7 Attach 1R231 to Bit...

Страница 8: ...gear 15 3 pcs o Ring gear 44 p Motor washer q Grease cover R r Pin 1 5 2pcs s Rear housing t Grease cover L u Speed change shifter j s Front housing Front housing 2 Keep Gear assembly of Drill chuck...

Страница 9: ...sembly 11 See lower left illustration in in Fig 16 11 1 3 3 11 2 Set the machine to Drill mode 3 Inserting the long arm side of Hex wrench 8 grip it with Keyless drill chuck See fig 17 9 Long arm of H...

Страница 10: ...6 Tapping screws See the left photograph in Fig 20 3 Set Speed change lever 4 to 2 See the right illustration in Fig 20 1 Disassemble Keyless drill chuck 10 selecting any of the followings measures as...

Страница 11: ...rive end of Rotor 15 to work bench See the left photograph in Fig 23 8 Pressing down Stator 14 toward work bench pull off Rotor 15 See the right illustration in Fig 23 15 14 drive end Right handling s...

Страница 12: ...protruded portion of housing set L 17 See Fig 26 1 Insert Rotor 15 into Stator 14 while being careful to the following points Hold the Fan portion to avoid pinching your finger with Rotor fan and edg...

Страница 13: ...shifter in the direction designated with black arrow So Speed change shifter has been set to 2 5 Fitting the grooved portion of Change lever assembly 10 to Speed change shifter mount Speed change lev...

Страница 14: ...nent parts of Bit holder section are removed as follows 18 Steel ball 3 2 pcs 19 Bit sleeve 20 Compression spring 13 21 Bit washer 22 Ring spring 10 See Fig 30 1 Mount 2 pcs of Steel ball 3 and then a...

Страница 15: ...ange lever assembly 10 See Fig 32 Compression spring s one role fitting to the rib of Change lever assembly 2 Mount Change lever assembly 10 to Speed change lever by fitting the grooved portion to the...

Страница 16: ...ield effect transistor of Controller can be checked with Tester as follows See Fig T 2 Fig T 2 1 Set 1R402 A Tester to diode mode 2 Removing Battery lock Switch lever to ON position for example by bun...

Страница 17: ...ive actions Yes No No No No No Replace Controller The machine does not have any trouble Rotor is broken Stator is broken Replace Stator Replace Rotor Replace Controller Breakage of Controller Disconne...

Страница 18: ...ed Controller Terminal Flag connector with lock Flag connector with lock Bullet terminal Connector Symbol of Electrical Parts A A B B C D D D C C AWG 22 AWG 22 AWG 16 AWG 22 AWG 16 AWG 16 AWG 16 UL326...

Страница 19: ...he inner wall of Housing set L Bullet terminal 3 pcs Stator Switch Controller Put lead wires of LED light circuit between Rib A and Boss A and guide them through the route between Rib C and Rib A Bull...

Страница 20: ...it is connected to the lead wires of Controller Controller Controller Twisted wire Twisted wire Non insulated sleeve Poly olefin tube at least 2 mm Non insulated sleeve Non insulated sleeve Wiring of...

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