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[3] DISASSEMBLY/ASSEMBLY
[3] -4.  Shaft Lock Mechanism

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DISASSEMBLY

ASSEMBLY

Applying 1R268 to Shoulder pin 5 through the small hole 
on Pin cap,  strike 1R268 with plastic hammer.
Shoulder pin 5 comes out from Gear housing complete.

Release 1R268 from Pin cap carefully 
so that Pin cap is slung by Compression 
spring 8.

Shoulder pin 5

Pin cap

Impossible to reuse Pin cap, because 
removal of Shoulder pin 4 damages the 
inside surface of Pin cap, producing 
plastic dust.

Pin cap

Pin cap

Compression
spring 8

1R268

1R350

Fig. 27

Fig. 28

(1) Be sure to use new Pin cap for replacement and remove all the plastic dust on Shoulder pin 5.  (Fig. 27)
(2) Assemble the components for Shaft lock mechanism as illustrated in Fig. 28.

Plastic dust

O ring 7

Shoulder pin 5

Shoulder
pin 5

Assemble Pin cap by pressing it 
to Shoulder pin 7.

Insert Shoulder pin 7 
through the hole of Gear  
housing complete.

Pin cap

Do not forget to assemble 
Compression spring 8.

Compression spring 8

Fig. 25

Fig. 26

(1) Remove Bearing box from Gear housing. And remove Carbon brush from Motor housing. (Fig. 2 and 3)
(2) Separate Gear housing from Motor housing.  (Fig. 4)
(3) Remove Armature from Gear housing.  (Figs. 5, 6 and 7)
(4) Shaft lock mechanism can be disassembled as illustrated in Figs. 25 and 26

Содержание GA5011

Страница 1: ... lbs GA5011 GA5021 GA6011 GA6021 125 5 150 6 Australia 2 0 6 6 Other countries 2 5 8 2 2 2 4 8 2 3 5 1 2 3 5 1 2 2 4 8 11 000 10 000 Double insulation 22 23 7 8 Super Joint System SJS No Yes Dimensions mm Width W Height H Length L Model No GA5011 GA6011 384 15 1 8 139 5 1 2 172 6 3 4 113 4 7 16 Dimensions mm Width W Height H Length L Model No GA5021 GA6021 384 15 1 8 139 5 1 2 172 6 3 4 120 4 3 4 ...

Страница 2: ...or Vise 1R039 1R258 V Block 1set 2pcs 1R268 Spring Pin Extractor 3 Removing Shoulder pin 5 1R269 Bearing extractor small Removing Ball bearing 696ZZ 1R350 Ring 60 Holding Gear housing when disassembling Shaft lock mechanism Wrench 11 Removing assembling M7 Hex nut from to Armature shaft 2 LUBRICATION Lubricate the parts below in order to protect parts and product from unusual abrasion Put approx 1...

Страница 3: ...bon brush Motor housing Armature 5x25 Tapping screws 4 pcs M5x18 Pan head screws 4 pcs Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Gear housing M7 Hex nut Wrench 11 1R039 Holding Gear housing while facing its bearing box installation side upward pull off Armature Small spiral bevel gear is left in Gear housing Armature Small spiral bevel gear Cloth that is wrapping Small spiral bevel gear If impossible to...

Страница 4: ...r assembling Flat washer 22 secure the Ball bearing 6000DDW and Flat washer 22 with Retaining ring R 30 Refer to Fig 8 3 Insert Armature into Gear housing Refer to Fig 6 And assembling Small spiral bevel gear to Armature shaft secure it with M7 Hex nut Refer to Fig 5 4 And then do the reverse of the disassembling steps Refer to Figs 2 to 4 Fig 8 Fig 9 Tap Gear housing on table Ball bearing 6000DDW...

Страница 5: ...ing 11 Slotted screwdriver Opening the notch of Ring spring 11 with 1R005 lift up its opposite side with slotted screwdriver Ring spring 11 can be removed Remove Spindle by pressing with Arbor press Ball Bearing 696ZZ 1R258 1R258 1R258 1R246 After removing Bearing retainer 39 disassemble Ball bearing 6202DDW with 1R246 and Arbor press Flat washer 15 Ball bearing 6202DDW Hold the disassembled Beari...

Страница 6: ... Large spiral bevel gear Ball bearing 6202DDW Ball bearing 696DDW Assemble Spindle to Bearing box by pressing with Arbor press After securing the large Spiral bevel gear with Ring spring 11 assemble Ball bearing 696ZZ to Spindle Set Bearing box onto 1R036 for inserting Spindle into the center hole of 1R036 And putting 1R030 onto Large spiral bevel gear assemble Large spiral bevel gear to Spindle b...

Страница 7: ...mounting However it can be reused by adjusting to Spindle with Pliers Fig 16 Fig 17 Fig 18 Fig 19 Bearing retainer 39 M3x6 Pan head Screw 3 pcs Tap Bearing box on the table Large spiral bevel gear with Lock sleeve comes out from Bearing box Large spiral bevel gear Lock sleeve Lock spring Pull off Lock sleeve while turning it counterclockwise Remove Bearing retainer 39 by unscrewing M3x6 Pan head s...

Страница 8: ...earing retainer 39 to Bearing box And secure them with M3x6 Pan head screws And them assemble Spindle with Arbor press Flat washer 15 Ball bearing 6002DDW Spindle ASSEMBLY 1 Assemble Ball bearing 6002DW and Spindle to Bearing box as illustrated in Fig 21 2 Assemble SJS components to Large Spiral bevel gear as illustrated in Figs 22 and 23 Fig 23 Assembly of SJS components Fig 22 Assembly of SJS co...

Страница 9: ...in Fig 24 1R036 Set Bearing box onto 1R036 while inserting Spindle into the center hole of 1R036 And putting 1R030 onto Large spiral bevel gear assemble Large spiral bevel gear to Spindle by pressing with Arbor press 1R030 After mounting Lock washer and Flat washer 8 secure them with Ring spring 7 And then assemble Ball bearing 696ZZ with Arbor press Ball bearing 696ZZ Ring spring 7 Flat washer 8 ...

Страница 10: ... Fig 27 Fig 28 1 Be sure to use new Pin cap for replacement and remove all the plastic dust on Shoulder pin 5 Fig 27 2 Assemble the components for Shaft lock mechanism as illustrated in Fig 28 Plastic dust O ring 7 Shoulder pin 5 Shoulder pin 5 Assemble Pin cap by pressing it to Shoulder pin 7 Insert Shoulder pin 7 through the hole of Gear housing complete Pin cap Do not forget to assemble Compres...

Страница 11: ...this area Noise suppressor Do not use these Lead wire holders Handle set L Handle set L Fix Field lead wire white and Connecting lead wire white between Switch and Noise suppressor with these Lead wire holders before assembling Switch Noise suppressor s lead wire white Connect Field lead wire black and Noise Suppressor s Lead wire white to Switch terminal No 4 as illustrated above Switch Makita lo...

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