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[3] DISASSEMBLY/ASSEMBLY

[3]-3. Gear section

DISASSEMBLING

1R022

Set 1R022 and 1R306 to 

Arbor press in advance.

Set Tool holder section 

on Arbor press.

Press down Flat washer 25 

with 1R022 to reserve the 

space for inserting 1R004 

to Retaining ring WR-25.

While pressing down Flat washer 25 with 1R022,   

remove Retaining ring WR-25 with 1R212. 

Washer 25, Compression spring 25 and Spur 

gear 46 are removed.

1R306

1R022

Tool holder section

Flat washer 25

1R022 for pressing

down Flat washer 25

Flat washer 25

Compression spring 25

Spur gear 46

Spur gear 46 on Tool holder

Note

: Ball bearings 606ZZ on the both ends of Spur gear 10 are still

           left in Gear housing complete and Inner housing complete.

Spur gear 10 

and

Swash bearing section 

(1) Disassemble Tool holder section, Joint plate from Piston cylinder. (

Fig. 6 in page 6

)

(2) Remove Spur gear 10 and Swash bearing section from Piston cylinder and Inner housing complete. (

Fig. 7 in page 7

)

(3) Spur gear 46 can be removed as 

the upper drawing in

 

Fig. 10

.

      Meanwhile, Spur gear 10 and Helical gear 22 can be removed as 

the lower drawing in

 

Fig. 10

.  

Fig. 10

1R022

1R022

1R022

Hold Helical gear 22 with 1R022, and press down the shaft portion. 

Helical gear 22, Swash bearing 9, clutch cam are removed from Spur gear 10.

1R022

Helical gear 22

Clutch cam

Swash bearing 9

Spur gear 10

P 9/ 17

R

epair

1R022

1R022

Flat washer 25

1R212

Retaining 

ring WR-25

Helical gear 22

Содержание DHR165

Страница 1: ... only Rotation with hammering 0 1 600 0 5 300 Adapted for SDS PLUS bits Chuck type One touch sliding chuck 16 5 8 Max output W 400 0 1 600 0 5 300 400 1 5 2 0 3 0 4 0 5 0 27 36 54 72 90 Li ion 15 22 36 45 with DC18RC 14 4 1 5 3 0 4 0 5 0 22 44 58 5 0 Impacts per minute minˉ Torque limiter Variable speed control by trigger Reverse switch Weight according to EPTA Procedure 01 2003 3 kg lbs Yes Yes Y...

Страница 2: ...ote The standard equipment may vary by country or model variation 8 Battery and charger are not supplied with Z model 9 Supplied with the same quantity of extra battery 10 For some countries Side grip Depth gauge Stopper pole Battery 8 Battery cover 9 Charger 8 Plastic carrying case 10 Standard equipment P 2 17 SDS PLUS shank TCT hammer drill bits Taper shank TCT hammer drill bits Taper shank adap...

Страница 3: ... pliers Bearing extractor Removing Armature Pipe 30 Assembling Oil seal 25 Round bar for Arbor 6 100 Removing Armature Round bar for Arbor 30 100 Assembling Ball bearing 6805LLB Spring pin extractor M3 Removing Pin 4 from Inner housing Ring spring removing jig Removing Retaining ring WR 25 Attaching to 1R003 for removing Retaining ring WR 25 Maintenance program When you replace Carbon brushes it i...

Страница 4: ...re 22 Spur gear 46 contacts 22 Spur gear 46 a Gear teeth e Cylindrical surface to which Inner housing complete is joined b Cam portion 1 g 1 g 1 g 1 g c Inner periphery 27 Steel ball 7 Whole portion Cylindrical surface 1 g 29 Impact bolt Whole portion 1 g 35 O ring 14 f Inside 1 g g Outside 1 g 36 Piston cylinder Whole portion Hole for the pole of Swash bearing 9 Gear teeth to engage 41 Clutch cam...

Страница 5: ...ved from Gear housing complete Note Do not tap Gear housing complete and Armature fan near Inner housing complete Holder cap cover Groove Remove Holder cap covers with a thin slotted screwdriver And then remove Holder caps and Carbon brushes Slotted screwdriver Armature Gear housing complete Armature P 5 17 Repair DISASSEMBLING Ring 21 Ring 21 Guide washer Conical compression spring 21 29 Cap 35 T...

Страница 6: ...tch cam and remove Joint plate from Piston cylinder 3 Change lever complete is removed from Gear housing complete Change lever complete Change lever complete Tool holder section Joint plate Groove of Clutch cam Piston cylinder Inner housing Tool holder complete Workbench Gear housing complete Tool holder complete Armature 4 Remove Inner housing complete and Armature section from Gear housing compl...

Страница 7: ...lly Note Do not scratch and stain Armature Put Inner housing complete on 60 mm width U grooved table of Arbor press and then press down Armature shaft with 1R225 Spur gear 10 Swash bearing section Armature Armature Pole of Swash bearing Pole Piston cylinder Piston cylinder 3 Remove Piston cylinder from Inner housing complete 60 mm Armature Inner cylindrical portion of Inner housing complete Inner ...

Страница 8: ...he parts by reversing the disassembly procedure Refer to Figs 7 and 6 1 Assemble Armature to Inner housing complete by hand until Ball bearing on Armature fan side reaches O ring 24 2 Tap Armature shaft carefully with a plastic hammer to set Ball bearing of Armature in place in Inner housing complete O ring 24 Armature Inner housing complete P 8 17 Repair ...

Страница 9: ...he both ends of Spur gear 10 are still left in Gear housing complete and Inner housing complete Spur gear 10 and Swash bearing section 1 Disassemble Tool holder section Joint plate from Piston cylinder Fig 6 in page 6 2 Remove Spur gear 10 and Swash bearing section from Piston cylinder and Inner housing complete Fig 7 in page 7 3 Spur gear 46 can be removed as the upper drawing in Fig 10 Meanwhile...

Страница 10: ...ar 10 toward either direction tap the edge of Inner housing complete 2 Tilt the inserted Spur gear 10 toward either direction tap the edge of Gear housing complete 3 Ball bearing 606ZZ is removed from Inner housing complete with Spur gear 10 3 Ball bearing 606ZZ is removed from Gear housing complete with Spur gear 10 Ball bearing 606ZZ can be removed from Gear housing complete Inner housing comple...

Страница 11: ...strated in Fig 13 2 Assemble Swash bearing and Spur gear 10 section as drawn in Fig 14 Fig 13 Fig 14 Ball bearing 6805LLB 1 Assemble Oil seal 25 with 1R232 2 Assemble Ball bearing 6805LLB with 1R252 3 Assemble Ball bearing 606ZZ with Spur gear 10 4 Assemble Ball bearing 606ZZ with Spur gear 10 to Inner housing complete Oil seal 25 Ball bearing 6805LLB Oil seal 25 1R232 1R252 Spur gear 10 Ball bear...

Страница 12: ...r drawings in Fig 10 4 Assemble the rest parts by reversing the disassembly procedure Be careful about the matter as drawn in Fig 15 1 Disassemble Tool holder section Fig 2 of page 5 And remove Carbon brushes Fig 4 of page 5 2 Remove Inner housing section from Gear housing complete and separate Tool holder complete and Joint plate from Piston cylinder Fig 6 of page 6 3 Remove Spur gear 10 and Swas...

Страница 13: ...te 4 Insert Pin 4 to Inner housing complete through the passing holes of Change plate and Stopper plate Note in Assembling Do not re use the removed Felt 4x3 Because this part has been damaged when disassembling 1 Put a new Felt 4x3 into the hole of Inner housing complete and then mount Compression sprint 32 to Inner housing complete Stopper plate Felt 4x3 Assemble Inner housing complete as drawn ...

Страница 14: ...g spring 22 in a vise is not necessary 5 Remove Ring 11 Impact bolt and X ring 13 from Cap 35 installation side of Tool holder complete Fig 19 Fig 18 Fig 19 2 Tap Ring spring 22 through the other hole of Tool holder complete with a slotted screwdriver in the same way of the step 1 3 Repeat 1 and 2 alternately 1 Tap Ring spring 22 through the hole of Tool holder complete with a slotted screwdriver ...

Страница 15: ...ol holder while facing the cylindrical hole to Impact bolt side Note Do not forget to assemble O ring 14 to Striker in advance Set Ring spring 22 in place so that the gap of Ring spring 22 does not come to the side holes of Tool holder complete Piston cylinder as a repairing tool Refer to 1 NECESSARY REPAIRING TOOLS of page 3 X ring 13 Ring 11 Impact bolt Striker Cylindrical hole Ring spring 22 si...

Страница 16: ... Connector Switch Endbell complete Endbell Line filter Line filter Tape AWG American wire gauge Line filter is not used for some countries LED Job light Lead wire 26AWG Light circuit Insulated connector M3 5 AS P 16 17 Red Lead wire is used for some countries instead of white Lead wire 16AWG Lead wire 20AWG Lead wire 16AWG Lead wire 16AWG Lead wire 16AWG Lead wire 20AWG Lead wire 24AWG ...

Страница 17: ...necting terminals so that they do not touch Heat sink Fix Lead wire yellow of Heat sink with Lead wire holder nearest to Switch trigger Fix Lead wire blue of Heat sink in center Lead wire holder Rib Put Lead wires orange blue black of Light circuit between Boss and Rib Fix Lead wire black of Heat sink in Lead wire holder farthest from Switch trigger Light circuit Light circuit has to be put so tha...

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