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R

epair

P 8 / 17

Fig. 33

< 8 > Disassembling motor section and gear section

Fig. 34

Fig. 35

Fig. 36

( 1 ) Remove ring 38, and clutch cover from housing referring to "< 4 > Disassembling spindle (as a bit holder) 
       and clutch case".

( 2 ) After removing clutch section, separate housing L from housing R by unscrewing 8 pcs. 
        of pan head screw M3x20.  See Fig. 33.

( 3 ) Remove gear section with motor section from housing R .

( 4 ) Turn motor bracket anti-clockwise. So gear section can be separated from motor section.  See Fig. 35.

( 5 ) Pull off rotor from motor control unit and remove motor bracket.  See Fig. 36.

Clutch 
section

Compression spring 5

Pan head
screws M3x20

Housing L

Housing R

Plate

Lens

Gear section

Motor section

   See Fig. 34.

Motor bracket

Motor bracket

<Note>
Be careful, not to be pinched your finger
between motor control unit and rotor.
Because, rotor is pulled toward motor
control unit by the strong magnetic force.

Motor control unit

Rotor

Содержание BFH040

Страница 1: ...rming operator of the result of fastening Battery BH1220 2 pcs Charger DC14SA 1 pc Torque adjust tool 1 pc Accessory case 1 pc Steel carrying case 1 pc Battery BH1220 Battery BH1233 Charger DC14SA Cha...

Страница 2: ...gear 47 Spur gear 9 complete Carrier complete B Portion to be lubricated Amount g oz Ball bearing 6805LLB Gear case Lock washer Motor bracket Approx 2 0 08 in total Fig 2 Fig 1 2 Disassembling bit hol...

Страница 3: ...See Fig 5 4 Remove ring spring 11 from spindle And then remove ball bearing 6801LLB on the ring spring 11 side See Fig 6 5 After removing ring 12 remove the another ball bearing 6801lLB See Fig 7 Not...

Страница 4: ...indle Ring 12 1R237 Round bar for arbor Clutch case No 1R311 Retaining Ring Pliers with Long Bent Nails Retaining ring R 21 Clutch case Clutch section Pan head screw M4x22 Compression spring 5 6 Assem...

Страница 5: ...as a bit holder and clutch case 2 Remove clutch section from motor housing See Fig 17 Clutch section Compression spring 5 4 Remove adjust ring complete flat washer 18 and compression spring 19 from sp...

Страница 6: ...head screw M5x10 Torx counter sunk head screw M5x10 Hex wrench Torx wrench T25 6mm Steel balls 3 0 13 pcs Flat washer 7 Cam A Note Pay attention not to lose steel balls when disassembling Use the hex...

Страница 7: ...cam D to spindle with aligning its 3 grooves with steel balls 5 Mount steel balls 4 to cam B Mount cam A Cam B Steel balls 4 3 pcs Steel balls 3 0 13 pcs Mount steel balls 3 0 to cam A Mount flat was...

Страница 8: ...th motor section from housing R 4 Turn motor bracket anti clockwise So gear section can be separated from motor section See Fig 35 5 Pull off rotor from motor control unit and remove motor bracket See...

Страница 9: ...Fig 40 3 Mount internal gear 47 to the gear case See Fig 41 4 Engaging internal gear 47 mount 3 pcs of spur gear 18 to the shaft portion of carrier complete B See Fig 42 5 Engaging spur gears 18 mount...

Страница 10: ...ing R See Fig 49 12 Mount plate and lens And secure housing L with 8 pcs of pan head screw M3x20 See Fig 50 Pan head screws M3x20 Housing L Housing R Plate Lens Switch unit Plate installing side Space...

Страница 11: ...parts in place on Switch base Compression spring 4 Switch lever A Change lever Leaf spring Switch unit for rotational direction change Switch base Switch unit of trigger section Tapping bind screw PT...

Страница 12: ...54 Hooks of Switch lever B Lever guide Slotted driver Fig 54 Fig 55 12 Disassembling Interlock Section 13 Caution fort handling rotor Keep the following minimum distances when put or store the plural...

Страница 13: ...tors be sure to connect together two Connectors that have lead wires of the same colors 1 Wiring in the rotor fan side of housing Set Motor section in place on Housing R and then as illustrated in Fig...

Страница 14: ...ire to Motor control unit yellow 3 Lead wire to Motor control unit purple 4 Lead wire from LED circuit gray 5 Lead wire from LED circuit blue 6 Lead wire to Motor control unit gray 7 Lead wire to Moto...

Страница 15: ...lace the lead wires from Buzzer between the boss and the wall of Housing R as illustrated in Fig D And then fix Interlock switch unit to Housing R by fitting the through holes of the Switch unit to th...

Страница 16: ...er them Fig G Fig H Red lead wire which connects Terminal to Motor control unit And black one Terminal Note Make sure that spacer has been mounted to housing R before setting terminal Refer to Fig 49...

Страница 17: ...rlock switch unit Switch unit of Trigger section Switch unit for rotational direction change Clutch switch unit LED circuit Note Never hold the wires when separating the connectors because they are ve...

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