background image

 

 

 

PM SERIES 

 

UDD-SD-125/

 

Release Date: 20.01.2015/Rev No: 0/Rev. 

Date

:

 

27 

 

4.2.2 Test Procedure 

CAUTION!

 

The  UPS  is  operating  normally.  It  may  take  60  seconds  to  boost  up  the  system 
and perform self-test completely.  

 

 

Switch off the MAINS to simulate utility failure, the rectifier will turn off and the battery should 

  feed the inverter without interruption. At this time, the LEDs of battery should be turned on. 

 

Switch on the MAINS to simulate utility recovery, the rectifier will restart automatically after 

  20 seconds and the inverter will supply to the load.  It is suggested to use Dummy loads for 
  testing. The UPS can be loaded up to its maximum capacity during load test. 

4.2.3 Cold Start Procedure  

 

CAUTION!

 

Follow these procedures when the input AC Utility Failure, but battery is normal   
 

o

 

 Switch on the battery switch. 

  The battery will feed the Auxiliary power board. 

o

 

 Switch on the Output switch 

o

 

 Trigger the cold start buttons of the modules respectively as the position 5 of the above 

  drawing.   

When battery normal, rectifier starts operation, 30s later, inverter starts and operates and 
battery LED on 

 

CAUTION!

 

Wait for approximately 30 seconds before you press the black start key 

 

 

 

Содержание PM Series

Страница 1: ...USER MANUAL PM Series Cabinet PM3340 520KVA PM3340 400KVA PM3340 320KVA PM3340 200KVA Model PM3340 RM UDD SD 125...

Страница 2: ......

Страница 3: ...eries UPS is an intelligent three phase in Three phase out high frequency online UPS designed by our R D team who is with years of designing experiences on UPS With excellent electrical performance pe...

Страница 4: ...PM3340 520KVA PM3340 400KVA PM3340 320KVA PM3340 200KVA Model PM3340 RM Companion Manuals For further information about this device and its options please visit www makelsan com tr Updates Please vis...

Страница 5: ...wer Cables 17 3 8 Power Cable Connect 17 3 9 Battery Connection 19 3 10 Online UPS Modules Replacement 21 3 11 UPS Multi Module Installation 22 3 11 1 Cabinet Installation 22 3 11 2 Parallel Cable Ins...

Страница 6: ...UPS message table 55 Appendix 3 Problems and Solution 59 Appendix 4 RS232 communication port definition 61 Appendix 5 RS485 communication port definition 62 Appendix 6 BAT_T communication port definit...

Страница 7: ...id spilled from the battery is strongly poisonous and do harmful to body 4 Please avoid short circuit between anode and cathode of battery otherwise it will cause spark or fire 5 Don t disassemble the...

Страница 8: ...applied to different applications from computer device automatic equipment communication system to industry equipment 2 2 Functions and Features Digital control 19 inch standard cabinet 1 6 meter and...

Страница 9: ...r the cabinet Separated Bypass Common Battery Automatic charge current adjustment according to battery capacity connected 3 Stage intelligent charging Touch screen Super large LCD display Optional Eac...

Страница 10: ...ging 2 Check the appearance to see if the UPS is damaged or not during the transportation do not switch on the UPS if any damage found Please contact the dealer right away 3 Check the accessories acco...

Страница 11: ...PM SERIES UDD SD 125 Release Date 20 01 2015 Rev No 0 Rev Date 8 Front View internal Rear View internal...

Страница 12: ...PM SERIES UDD SD 125 Release Date 20 01 2015 Rev No 0 Rev Date 9 320kVA cabinet Front View Side View Rear View Front View internal Rear View internal...

Страница 13: ...PM SERIES UDD SD 125 Release Date 20 01 2015 Rev No 0 Rev Date 10 520kVA cabinet Front View Side View Rear View Front View internal Rear View internal...

Страница 14: ...ce 10 Input output Terminal cover Remove cover to operate wire 11 O P Switch 12 The input filter capacitor switch connect capacitor or not 13 Parallel port 1 2 14 Lightning arrester 15 Bypass Switch 1...

Страница 15: ...MP card or Dry contact card 3 Intelligent slot 2 insert SNMP card or Dry contact card 4 RS485 port 1 2 5 BAT_T port 1 2 connect battery temperature sensor box 6 Dry contact Pin1 12Vdc Pin2 DRY_GENER P...

Страница 16: ...ct to module 5 6 Fuse Box 6 input fuse and battery fuse inbuilt connect to module 6 7 Fuse Box 7 input fuse and battery fuse inbuilt connect to module 7 8 Fuse Box 8 input fuse and battery fuse inbuil...

Страница 17: ...nal Block In front of the UPS Back of the UPS 3 3 UPS Module Appearance Front View Rear View Side View 1 Module left switch screw 2 Module right switch screw 3 Module fixed screw 4 Handle 5 LCD displa...

Страница 18: ...ded to be installed Optional air filters are available if the UPS operates in a dusty environment The environment temperature around UPS should keep in a range of 0 40 If the environment temperature e...

Страница 19: ...titude m 1500 2000 2500 3000 3500 4000 4500 5000 Load coefficient 100 95 90 85 80 75 70 65 The UPS cooling is depending on fan so it should be kept in good air ventilation area There are many ventilat...

Страница 20: ...The diameter of cable is shown bellow UPS cabinet Cable Dimension AC Input mm2 AC Output mm2 DC Input mm2 Grounding mm2 200 185 185 120 2 185 320 150 2 150 2 185 2 150 2 520 240 2 240 2 240 3 240 2 CA...

Страница 21: ...pass input phase C L3 520kVA Terminal Block In front of the UPS Back of the UPS Terminal sequence from left to right input phase A L1 input phase B L2 input phase C L3 input Neutral line output phase...

Страница 22: ...must be in accordance with local and national codes of practice 3 9 Battery Connection The UPS adopts positive and negative double battery framework total 32 optional 34 36 38 40 in series A neutral...

Страница 23: ...r current could be adjusted automatically according to battery capacity selected All related settings can be done through LCD panel or monitoring software CAUTION Ensure correct polarity battery strin...

Страница 24: ...o people Insert module 1 Remove decorated panel 2 Put the UPS module in the cabinet module slot Push the module along the slot into the cabinet until the module is inserted properly 3 Fix the module w...

Страница 25: ...el until the module starts 3 11 UPS Multi Module Installation The basic installation procedure of a parallel system comprising of two or more UPS modules is the same as that of single module system Th...

Страница 26: ...d on each UPS module The ring configuration ensures high reliability of the control 3 12 LBS Installation LBS system contains LCD set cable connect and STS device 3 12 1 LCD Setting Set every UPS of t...

Страница 27: ...ES UDD SD 125 Release Date 20 01 2015 Rev No 0 Rev Date 24 3 12 3 UPS Installation The whole systems are showed below UPS_1 UPS_2 UPS_N Input Output UPS_1 UPS_2 UPS_M Input Output STS MASTER SLAVE Loa...

Страница 28: ...rter output is not synchronized with the bypass AC source the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to the critical AC load This is...

Страница 29: ...sure that it is safely isolated from the UPS output terminals Turn ON the bypass and input switches of the UPS make sure that fuse box insert the cabinet and fix with screws When AC MAINS input volta...

Страница 30: ...lly after 20 seconds and the inverter will supply to the load It is suggested to use Dummy loads for testing The UPS can be loaded up to its maximum capacity during load test 4 2 3 Cold Start Procedur...

Страница 31: ...aker Switch OFF OUTPUT breaker At this time the bypass source will supply to the load through the MAINTENANCE breaker Switch to normal operation from mechanical bypass CAUTION Never attempt to switch...

Страница 32: ...2 6 Startup Procedure for Parallel System Connect parallel cable input output cable and battery cable well modify the parallel board jumpers correctly Measure the positive and negative battery pack v...

Страница 33: ...itoring of all measured parameters UPS and Battery status and event and alarm logs 2 LEFT KEY turn left or scroll up 3 ENT KEY enter the items or ensure the select 4 ESC KEY exit the items or cancel 5...

Страница 34: ...00 Output Module Input Batt State Module01 Invert Voltage V 220 220 220 Invert Current A 0 0 0 Frequency HZ 50 Positive Bus Voltage V 390 Negative Bus Voltage V 390 Code 8000 8000 D800 8000 0000 0000...

Страница 35: ...2014 ID 01 08 00 Command Setting Record Version Work Mode Parallel System Voltage Level 220V System Frequency Level 50Hz Auto Turn on Enable Bypass Frequency Range 10 Bypass Volt Upper Limit 15 Back...

Страница 36: ...zzer Set Default Set 520KVA 23 05 2014 ID 01 08 00 Setting Record Version Battery Test Buzzer Set Default Set 520KVA 23 05 2014 ID 01 08 00 Setting Record Version Battery Test Buzzer Default 520KVA 23...

Страница 37: ...1 08 00 Setting Record Version Work Mode Single System Voltage Level 220V System Frequence Level 50Hz Auto Turn on Enable Bypass Frequence Range 2 Bypass Volt Upper Limit 10 Back Bypass Volt Lower Lim...

Страница 38: ...0 Auto Turn on Enable Bypass Frequence Range 2 Bypass Volt Upper Limit 10 Back Bypass Volt Lower Limit 30 O P Volt Regulation 0 Next 520KVA 23 05 2014 ID 01 08 00 Setting Record Version Work Mode Sing...

Страница 39: ...1 Single Battery Capa 100AH Boost Upper Limit Volt 2 31 Float Base Volt 2 25 Battery Protect Volt 1 70 Boost Charge Enable Back Boost Last Time 231 Min Max Charge Current 25A Next 520KVA 23 05 2014 ID...

Страница 40: ...ge Current 25A Next 520KVA 23 05 2014 ID 01 08 00 Command Setting Record Version Single Battery Volt 12V Battery Number 20 Battery Group 1 Single Battery Capa 100AH Boost Upper Limit Volt 2 31 Float B...

Страница 41: ...ON button Introduction CAUTION The display provides more functions than those described in this manual 520KVA 23 05 2014 ID 01 08 00 Command Setting Record Version Single Battery Volt 12V Battery Num...

Страница 42: ...t 06 Bat Voltage Current 07 Output A Output L1 Voltage Frequency 08 Output B Output L2 Voltage Frequency 09 Output C Output L3 Voltage Frequency 10 Load A Load 11 Load B Load 12 Load C Load 13 Total L...

Страница 43: ...015 Rev No 0 Rev Date 40 2 Press scroll button the UPS goes to next page as shown below 2 Phase A L1 Input Frequency 3 Phase B L2 Input Frequency 4 Phase C L3 Input Frequenc 5 Bat Positive 6 Bat Negat...

Страница 44: ...ease Date 20 01 2015 Rev No 0 Rev Date 41 8 Phase B L2 Output Voltage Frequency 9 Phase C L3 Output Voltage Frequency 10 Phase A L1 Load Capacity 11 Phase B L2 Load Capacity 12 Phase C L3 Load Capacit...

Страница 45: ...Rev Date 42 14 Internal temperature and ambient temperature 15 Software version model 16 Alarm Code If some of above interfaces have battery charging it will display the charging information at the sa...

Страница 46: ...r may monitor all measured dates UPS battery status and alarm events 1 Communication panel fixed screw 2 Intelligent slot 1 insert SNMP card or Dry contact card 3 Intelligent slot 2 insert SNMP card o...

Страница 47: ...onverter Normal Battery charging Bypass indicator Green Load on Bypass power Flashing Green Bypass not available out of normal range Static bypass switch short or broken fault bypass switch wiring fau...

Страница 48: ...ialized Extinguish Extinguish Extinguish Extinguish 2 Standby Mode Extinguish Extinguish X Extinguish 3 No Output Extinguish Extinguish X Extinguish 4 Bypass Mode Extinguish Light X Extinguish 5 Utili...

Страница 49: ...ature Twice per second Fault LED lit 20 Inverter Over temperature Twice per second Fault LED lit 21 reserve Twice per second Fault LED lit 22 Battery reverse Twice per second Fault LED lit 23 Cable co...

Страница 50: ...Int Input Switch opened The internal input breaker is opened manually 14 Rectifier Deactivated The rectifier has been deactivated 15 Rectifier Activated The rectifier has been activated 16 Rectifier C...

Страница 51: ...e to over load The load exceeds the capability of the single or parallel modules 34 Inverter Master It indicates the Master Inverter 35 Transfer Times out Latched load transfer to bypass as a result o...

Страница 52: ...ltage 11 DC bus unbalance If the difference between positive DC bus and negative DC bus exceeds 30V this warning shall occur 12 Soft start fault Rectifier could not be started due to low DC bus voltag...

Страница 53: ...Mode may not be available 33 Bypass unable to trace Bypass is unable to trace 34 Bypass Not Available The frequency or voltage is out of acceptable range for bypass This message occurs when the UPS is...

Страница 54: ...ion The slot called SNMP supports the MEGAtec protocol We advise that NetAgent II 3 port is also a tool to remotely monitor and manage any UPS system NetAgent II 3Ports supports the Modem Dial in PPP...

Страница 55: ...PM SERIES UDD SD 125 Release Date 20 01 2015 Rev No 0 Rev Date 52 The definition of the pins is defined as below...

Страница 56: ...tage 45 optional 20 30 Frequency protection range 10 Output Phase 3 Phase 4 Wires and Ground Rated Voltage 380 400 415Vac Power Factor 0 9 Voltage Regulation 1 Frequency Utility Mode 1 2 4 5 10 of the...

Страница 57: ...32 RS485 Parallel SNMP card optional Relay card optional Environment Operating Temperature 0 40 Storage Temperature 25 55 Humidity 0 95 non condensing Altitude 1500m Display Audible Visual Line Failur...

Страница 58: ...Limit xAxx xxxx 8 9 A B C D E F Input Power work on 4 5 6 7 C D E F Power by Input 2 3 6 7 A B C E F Battery Test 1 3 5 7 9 B D F Battery Charge xxAx xxxx 8 9 A B C D E F P Battery Boost Charge 4 5 6...

Страница 59: ...6 7 A B C E F Cue turn off System will be broken 1 3 5 7 9 B D F Cue trun off Parallel will be overloaded xxxB xxxx 8 9 A B C D E F Emergency Power off 4 5 6 7 C D E F INV invalid due to Overload 2 3...

Страница 60: ...D E F DC Bus below voltage 4 5 6 7 C D E F DC bus unbalance 2 3 6 7 A B C E F Mains Site Wiring Fault 1 3 5 7 9 B D F Soft start failed xxxx Cxxx 8 9 A B C D E F Input Neutral line missing 4 5 6 7 C...

Страница 61: ...xx Dxxx 8 9 A B C D E F LBS Not SYNC 4 5 6 7 C D E F Initializtion fault 2 3 6 7 A B C E F Inverter on invalid 1 3 5 7 9 B D F Overload xxxx xDxx 8 9 A B C D E F Parallel Overload 4 5 6 7 C D E F DC c...

Страница 62: ...A B C E F UPS model wrong 1 3 5 7 9 B D F time up for suggested maintenance Appendix 3 Problems and Solution In case the UPS cannot work normally it might be wrong in installation wiring or operation...

Страница 63: ...ble is well connected 6 The UPS module cannot transfer to bypass or inverter Module does not well inserted The left coronal screw is not tight Output breaker do not switch on Pull out the module and i...

Страница 64: ...Battery switch is not properly closed Battery fuse is not open Or Battery low Close the battery switch Change the fuse Recharge the battery 15 Buzzer beeps continuously and LCD indicates Rectifier fa...

Страница 65: ...ndix 5 RS485 communication port definition Definition of port Connection between the Device s RS485 port and UPS RS485 port device RJ45 UPS RJ45 Description Pin 1 5 Pin 1 5 485 A Pin 2 4 Pin 2 4 485 B...

Страница 66: ...port RC77002 Temperature sensor RJ45 UPS2 BAT_T RJ45 Description Pin 1 5 Pin 1 5 TX Pin 2 4 Pin 2 4 RX Pin 7 Pin 7 12V Pin 8 Pin 8 GND Connection between the BAT_T box port and UPS2 s BAT_T port UHTWS...

Страница 67: ...definition Definition of port Drycontact RJ45 Description Pin 1 5 12V Pin 2 4 DRY_GENER Pin 7 DRY_BP_O Pin 8 DRY_BP_S Appendix 8 REPO instruction Definition of port Connection diagram Connection betw...

Страница 68: ...ce Additionally a second system not provided can be connected to the remote switch to disconnect the main input and the secondary bypass input sources Appendix 9 LBS communication port definition Defi...

Страница 69: ...another product having similar features for the use of consumers until the faulty product has been repaired Even though consumers exercise their repair rights they can claim free replacement of produc...

Страница 70: ...that legible barcode serial number belonging to the product be on the product Otherwise it is not covered in the scope of the guarantee It is essential that products to be sent through freight definit...

Страница 71: ...rs Damages and breakdowns resulting from treatments internally or externally tampering efforts to repair and spare part replacement of products without approval of MAKELSAN and those resulting from tr...

Страница 72: ...20 business days GUARANTEE PERIOD _______________________________________________ VENDOR TITLE _______________________________________________ ADDRESS _______________________________________________...

Страница 73: ...the product repeats the same malfunction more than twice or different malfunctions occur more than four times in a year starting from the delivery date on the condition of being in guarantee period Th...

Страница 74: ...6 428 65 80 Fax 0216 327 51 64 E mail makelsan makelsan com tr zmir Office Halkap nar Mah 1348 Sok 2AE Keremo lu Merkezi Yeni ehir zmir Tel 0232 469 47 00 Fax 0232 449 47 00 E mail izmir makelsan com...

Страница 75: ......

Страница 76: ...Fax 0216 327 51 64 E mail makelsan makelsan com tr zmir Office Halkap nar Mah 1348 Sok 2AE Keremo lu Merkezi Yeni ehir zmir Tel 0232 469 47 00 Fax 0232 449 47 00 E mail izmir makelsan com tr Ankara O...

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