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Major TDR Series, Руководство оператора и список запчастей

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PTO Guard Greasing Intervals

Belt Adjustment

Check belt tension routinely. Remove cover by slackening the retaining bolts.  Measure the belt deflection. If the de

-

flection is more than 12mm then adjust

• 

Slacken the Idler Mounting Bolt.

• 

Tighten the belt using the tensioner

• 

Tension until deflection is 12mm 

When the drive has been operating under load for a short period (2 to 3 hours) check and ensure that the 

belts remain at the appropriate tension.

Belt Removal & Fitting 

Check belt tension routinely.

•  Remove cover by slackening the retaining bolts

•  Loosen Idler Rollers

•  Slacken Bolts on front bearing

•  Slacken Grub Screws on front & rear bearing

•  Remove 6 shaft coupling bolts

•  Slide split shaft forward to remove belts & add new ones

•  Replace Shaft & tighten coupling bolts

•  Tighten bolts on Bearing

•  Tighten Grub Screw on front & rear bearings

•  Tension Belt

•  Tighten Idler Rollers

•  Replace Top Cover

Vee belt pulley 

cover

Driver pulley 

Driver pulley 

Idler pulley 

Idler pulley 

Deflection

Gearbox 

pulley 

Belt 

tensioner

Idler Bolt

Gearbox 

pulley 

Содержание TDR Series

Страница 1: ...MAJOR RANGE OF TDR ROLLERMOWERS TDR 16000 TDR 20000 Operator Manual Parts List...

Страница 2: ...l euinfo major equipment com Web www major equipment com Find us on Facebook Search for Major Machinery Visit our channel MAJOREQUIPMENT on www youtube com Disclaimer While every effort has been made...

Страница 3: ...orkstation 4 Regulations for use of the transmission 4 PTO Shaft Safety 5 Driving Safely on Public Roads 5 Operating the Machine Inspections before Use 6 Key to Main Parts 7 Starting Regulations 7 Hit...

Страница 4: ...2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessment E...

Страница 5: ...aragraaf Productspecificaties van deze handleiding en mag alleen worden aangedreven door een passend aandrijvingssysteem van de aftakas van de tractor Elk ander gebruik is verboden Productaanduiding M...

Страница 6: ...van de machine die in dit hoofdstuk worden getoond zitten op belangrijke plaatsen op uw machine om u te wijzen op mogelijke gevaren DewoordenGEVAAR WAARSCHUWINGenPASOPstaantezamenmethetveiligheidssysm...

Страница 7: ...om de machine te reinigen of af te stellen voordat de machine geheel gestopt is met draaien Als de beveiligingsvoorziening van de schaarbout van aftakassen en maaicomponenten nog beweegt terwijl de p...

Страница 8: ...lconstructie is en de vleugels geheven of gedaald moeten worden mag de operator zijn plaats op de tractor niet verlaten Zorg er altijd voor dat de aftakas is uitgeschakeld en de handrem is aangetrokke...

Страница 9: ...30 KM H NIET OVERSCHRIJDEN Als de aftakas te lang is moet deze als volgt worden ingekort Plaats de machine op een minimale afstand van de tractor trek de handrem van de tractor aan en schakel de motor...

Страница 10: ...oil filler plugs indicated The correct level is at the oil level plug indicated 2 Grease the PTO shaft universal joints drive shaft bearing and carrying arm pivots 3 Re sharpen old blades with a grin...

Страница 11: ...slip out of position causing notable mechanical damage and serious injury to both operator and bystanders Hitching to the Tractor ALWAYS OPERATE ON LEVEL GROUND WHEN HITCHING UNHITCHING THE IMPLEMENT...

Страница 12: ...the rear deck taking care not to stand between mainframe and rear deck 5 Ensure cutting decks are lowered to the ground 6 Place wing locking clamps in position X as shown in the photo below 7 Wing PTO...

Страница 13: ...he parking brake before making adjustments to the machine When using the machine with one or both wings in the raised position ensure the drives to the wings are disengaged Ensure that rotors are stil...

Страница 14: ...nt and floating stop A red LED light indicates that the action is active 4 Rear deck top link block Rear deck top link transport By keeping this key pressed the rear deck top link blocks By releasing...

Страница 15: ...ine must always be disconnected form the tractor before any cleaning lubricating and servicing operations can be carried out If emergency operations are required whilst the machine is connected to the...

Страница 16: ...at the belts remain at the appropriate tension Belt Removal Fitting Check belt tension routinely Remove cover by slackening the retaining bolts Loosen Idler Rollers Slacken Bolts on front bearing Slac...

Страница 17: ...lf to 1 hour check and ensure that the screws remain at the appropriate tightening torque 6 In order to eliminate the ingress of dirt fill all empty holes with grease Taper Bush Removal 1 Slacken remo...

Страница 18: ...arms 2 Hydraulic ram pivots 8 All nuts and bolts in the transmission including Rubber couplings Star Drives PTO Shafts and Gearboxes should be checked for tightened after mowing at the following inter...

Страница 19: ...emove grass etc from machine Blade is scalping ground Mower too low Raise mower reset wheels Field is ridged Cut field at a different angle Field is too wet Stop and wait until it is dried Mower will...

Страница 20: ...O rpm rate Check PTO rate adjust as necessary Rotors bent broken Replace bent or missing blades Bent PTO shaft Check PTO shafts are aligned correctly Check output shaft on gearboxes are not bent Check...

Страница 21: ...4 BUSHx1 4 19 34F 3 4 FINE NYLOC NUT 2 20 34x4FBZP 3 4 x4 FINE BOLT 2 21 FW1 DIA 1 FLAT WASHER 8 22 FWM24 M24 FLAT WASHER 2 23 G3924_B TOP LINK RAM 1 24 Gras 057 TDR 16000 ROLLERMOWER 2 25 Gras 057C...

Страница 22: ...E LONG 2 7 GM84 ROL 8400 ROLLER 2 8 GM84 COV GEARBOX COVER 1 9 12F 1 2 FINE NYLOC NUT 24 10 12FTHRAS THREADED HEIGHT ADJUSTER 4 11 12GMRA2L HEIGHT ADJUSTER LH 1 12 12GMRA2R HEIGHT ADJUSTER RH 1 13 12x...

Страница 23: ...3 55112 DIA 62 INT CIRCLIP 1 4 915PG30 WIPE SEAL 1 5 M12x30SK M12x30 SOCKET HEAD SCREW 4 6 M8x12SK M8x12mm SOCKET HEAD 12 9 1 7 RM 04NUT NUT WASHER WELDMENT 1 8 RM 04REH ROLLER END HOUSING 1 9 RM 04R...

Страница 24: ...1 3 84RM RDT DEFLECTOR TUBE 4 4 9GTD DRIVE TUBE 302mm 1 5 TDW FAB1 16ft WING RH 1 6 TDW GARD 16ft WING GUARD 1 7 TDW ROL 16ft TDR ROLLER 2 8 TDW SB16 16ft SCRAPER 2 9 12F 1 2 FINE NYLOC NUT 6 10 12F...

Страница 25: ...TER LH 1 Scraper Bar Set Up 35 S849 GREASE NIPPLE M6 STR 4 36 SW58 5 8 SPRING WASHER 8 37 12T BBS BLADE BACK SPACER 4 38 8SM9 3 BLADE BACK SPACER 2 39 RM RSN3 SHAFT COLLAR DIA 35 4 40 84RM RD1 REAR DE...

Страница 26: ...0RL 20ft TDR ROLLER 2 6 TDW FAB2 20ft WING RH 1 7 TDW GARD2 20ft WING GUARD 1 8 TDW SB20 20ft SCRAPER 2 9 12F 1 2 FINE NYLOC NUT 12 10 12F THRA THREADED HEIGHT ADJUSTER 4 11 12GMRA2L HEIGHT ADJUSTER L...

Страница 27: ...RM RSN4 SCRAPER MOUNT 4 46 TDW USC2 20ft UNDERSIDE COVER 1 47 FWM8 M8 FLAT WASHER 6 48 12x3FSKS 1 2 x3 SOCKET HEAD 12 9 12 TDR16000 Axle TDR20000 Axle Item Part No Description Qty 1 TD MGD1 MUDGUARD M...

Страница 28: ...AM 1 4 TDP GA1B NYLON SPACER 2 5 TDP GA1C BOLT SPACER 2 6 10x08x65 10x8 PARALLEL KEY 1 7 111070 DIA 50 5 54mm INSERT 1 8 20DX16 DIA 1 1 4 BUSHx1 4 9 2517 35 2517 35mm BORE 1 10 8SM14 DIA 1 1 4 BUSHx1...

Страница 29: ...ty 1 TDA SD3 DRIVE SHAFT MALE 1 2 TDA SD7 DRIVE SHAFT FEMALE 1 3 12F 1 2 FINE NYLOC NUT 6 4 12x2FBZP 1 2 x2 FINE BOLT 6 5 18x11x70 18x11 PARALLEL KEY 2 6 2517 60 2517 60mm BORE 2 7 D281215 DISC SPRING...

Страница 30: ...1 8 TDA SPAJ STRIKE PLATE ADJUSTER 2 9 TDC LIT10 TDR BEACON STAND 1 10 TRI HYD CV GA VALVE COVER ASSY 1 11 190 000 545 PTO GUARD EXTENDED OVAL 2 12 8SM14 DIA 1 1 4 BUSHx1 3 4 4 13 DA49800101 LED BEAC...

Страница 31: ...1 2 3 8 M M CONNECTOR 2 11 EMM3814 3 8 1 4 M M CONNECTOR 7 12 EMMMT14 1 4 M M M CONNECTOR 1 13 GCVB5 VICKERS 5 BLOCK 1 14 QRM12 1 2 QUICK RELEASE MALE 2 15 TDR HOSE A 1 4 x1900mm Str to Block 90 1 16...

Страница 32: ...CONNECTOR 2 4 EMM3814 3 8 1 4 M M CONNECTOR 2 5 SDC08 2 DG3B 38 Part No SVP08NC R001 2 Item Part No Description Qty 1 DU2012 LIGHT SPRING SHORT 1 2 S2061258076 SELECT T BOX RATIO 2 58 1 3 TDKP 21 SPR...

Страница 33: ...E ROTATIONS MULCHING BLADE SYSTEM SWINGING BLADE SYSTEM TDR16000 Blade Systems TDR20000 Blade Systems FIXED BLADE SYSTEM Blades Optional system on TDR Models Optional system on TDR Models Standard sys...

Страница 34: ...SB01 SWING BLADE Anti Clk 2 4 84RM SBB BLADE BACK 285 CTR 2 5 DF BMP BLADE MOUNT 1 6 FWM16 M16 FLAT WASHER 4 7 M16 M16 NYLOC NUT 2 8 M16x50BZP M16x50 BOLT 2 9 84RM SBBB BLADE BUSH 2 10 8SM9 3 BLADE B...

Страница 35: ...FLAT WASHER 4 7 M16 M16 NYLOC NUT 2 8 M16x50BZP M16x50 BOLT 2 9 84RM SBBB BLADE BUSH 2 10 8SM9 3 BLADE BACK SPACER 4 Item Part No Description Qty 1 1 2F 1 2 Nyloc Nut 4 2 12x2FBZP 1 2 x2 FINE BOLT 4 3...

Страница 36: ...Description Qty per rotor 1 1 2F Nyloc Nut 4 2 12X212FBZP Bolt 4 3 84RM SB01 Swing Blade Anti Clock 2 84RM SB02 Swing Blade Clock 2 4 84RM SBB Blade Back 285 ctr 2 84RM SBB2 Blade Back 370 ctr 2 5 84...

Страница 37: ...E Anti Clk 1 4 DF BMP BLADE MOUNT 1 5 84RM BSB BLADE SPACER BUSH 4 Item Part No Description Qty 1 12F 1 2 FINE NYLOC NUT 4 2 12x2FBZP 1 2 x2 FINE BOLT 4 3 8FM8 1R 8400 BLADE Clk 1 4 DF BMP BLADE MOUNT...

Страница 38: ...E ANGLE SLIP CLUTCH 16000 20000 TDR WING T500350F132132 T50 SHAFT STANDARD TDR20000 REAR DECK T501060ENC12RW6 T50 SHAFT SLIP CLUTCH 6000 6300 8000 8400 TDR16000 REAR DECK T500810ENC12RW6 T50 SHAFT SLI...

Страница 39: ...35 www major equipment com S2061258076 Gearbox...

Страница 40: ...manship or parts with the exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufa...

Страница 41: ...s Co Mayo Ireland Tel 353 0 9496 30572 UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 Netherlands Germany OFFICE Major Equipment Intl Ltd Postbus 29 NL 77...

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